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Modulating duty

The load is measured by means of the switching frequency, e.g. the number of
starts/hour at a defined torque, the AUMA load profile.

One start corresponds to a movement of 0.25 turns in both directions.

AUMA load profile:

35 % of maximum actuator torque.

Determination

Key figures

Operating cycles and number of starts for PROFOX actuators can be determined
using the AUMA CDT software.

Operating cycles

The number of operating cycles can be further determined using the AUMA CDT
software and the AUMA Cloud. For this, create an actuator snapshot and upload it
to the AUMA Cloud. The AUMA Cloud menu “My devices” indicates the value for
“Number of Full Stroke Equivalent” for the actuator.

Number of starts

The number of starts in indicated in starts/h. The exact sum of this key figure is made
in the actuator and can be read via AUMA Assistant App or the AUMA CDT software
in “Operational info”.

AUMA recommendation

We recommend contacting the AUMA Service for an inspection of the actuator if one
of the following conditions is reached:

The actuator life is more than 12 years

The maximum number of operating cycles has been reached at a lower load
profile than specified by AUMA (for open-close duty).

The maximum number of starts has been reached at a lower load profile than
specified by AUMA (for modulating duty).

An inspection by the AUMA Service can also be carried out using digital snapshots
from the AUMA Assistant App or the AUMA CDT software.

Mechanical position indicator

Both indicator glass and screw plug of mechanical position indicator are made of
plastic. To ensure enclosure protection and a long lifetime, both components must
be fastened at a defined torque:

Indicator glass cover: 6 Nm (special tool art. no. V004.027-02, available with AUMA)

Screw plug: 1.6 Nm

39

PF-M25 – PF-M100 
Parallel

Servicing and maintenance

Содержание PROFOX PF-100

Страница 1: ...Control Parallel Profibus DP Modbus RTU Multi turn actuators PROFOX PF M25 PF M100 Assembly and commissioning Operation instructions...

Страница 2: ...mbly 11 5 1 Mounting position 11 5 2 Fit ball handle to handwheel 11 5 3 Mount actuator to valve 11 5 3 1 Overview on coupling variants 12 5 3 2 Mount actuator with coupling 15 6 Electrical connection...

Страница 3: ...2 Fault indications 38 11 Servicing and maintenance 40 12 Disposal and recycling 41 13 Technical data 41 13 1 Technical data Multi turn actuators with integral controls for open close and modulating d...

Страница 4: ...user Operation Prerequisites for safe and smooth operation Correct transport proper storage mounting and installation as well as careful commissioning Only operate the device if it is in perfect cond...

Страница 5: ...ults in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially...

Страница 6: ...er which can be set via Bluetooth After this the locking brake takes over the brake function by disconnection from power and renewed engagement Brake engagement generates a clicking noise and is part...

Страница 7: ...of AUMA actuators at moderate cost The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on...

Страница 8: ...serial number 5 Torque range in direction OPEN CLOSE 6 Control 7 Speed range 8 Current type mains voltage mains frequency 9 Type of duty 10 Permissible ambient temperature 11 Manufacturer name and add...

Страница 9: ...orised users to download order related documents such as wiring diagrams and technical data both in German and English inspection certificate and the operation instructions when entering the order num...

Страница 10: ...d against falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting 4 2 Storage Risk of corrosion due to inappropriate storage Store in a well v...

Страница 11: ...g the handwheel even if the actuator is not mounted to a valve Therefore we recommend refraining from rotating the handwheel several times prior to mounting the actuator to the valve 5 3 Mount actuato...

Страница 12: ...position As standard the actu ator is supplied in end position CLOSED Recommended mounting position for butterfly valves End position CLOSED Recommended mounting position for ball valves End position...

Страница 13: ...shaft 3 Grub screw 4 Clamping washer and screw with curved spring lock washer Figure 9 Mounting positions for coupling Table 3 Mounting position of the coupling within fitting dimensions according to...

Страница 14: ...til bores line up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid cont...

Страница 15: ...plan in German or English is attached to the device in a weather proof bag together with these operation instructions It can also be requested from AUMA state order number refer to name plate or downl...

Страница 16: ...otor cables are interference sources Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other The interference immunity of signal and fi...

Страница 17: ...ble and one signal cable 2 Cable arrangement for one mains cable and two additional cables For better accessibility we recommend heeding the following order 1 Insert signal cable into cable gland on t...

Страница 18: ...wire end sleeves with the housing Replacement of the complete component is required Use suitable crimping pliers Crimpfox 6 by Phoenix Contact or similar model to avoid unevenness of the wire end slee...

Страница 19: ...on example Table 7 Terminal cross sections and tightening torques of PE connection Tightening torques Terminal cross sections Designation 3 4 Nm 1 0 6 mm 2 flexible via spade lug or wire end sleeve 1...

Страница 20: ...astic plate and screw only Option With earth connection consisting of metal plate and hex socket cap head screw with shaft bearing race The actuator is equipped with an earth connection consisting of...

Страница 21: ...nection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm solid 3 4 Nm 1 5 mm to 4 mm flexible For fine stranded flexible wires connection is made via...

Страница 22: ...for the end positions Position indicator setting No No Yes Indication end posi tion OPEN Yes Yes No End position CLOSED Type of seating Configuration of further parameters Yes Yes No End position OPE...

Страница 23: ...isk of passing set end positions During operation in directions OPEN CLOSE the actuator stops when reaching the set end position When pressing again the button the actuator runs until reaching a mecha...

Страница 24: ...y by suitably qualified personnel if circuit is live Do not touch any cables 1 Remove cover from actuator 2 Operate in direction OPEN via push button until complete valve opening Risk of passing set e...

Страница 25: ...tor setting The following description applies for clockwise closing standard version Separate instructions are available for counterclockwise special version The position indicator shows the valve pos...

Страница 26: ...ication disc pushes the white end position indication ring until reaching the end position Figure 20 Operation in direction OPEN During operation in direction CLOSE only the yellow position indication...

Страница 27: ...eter Motor speed 1 Alternative standard speed if different speeds are required for operation in dir ections OPEN and CLOSE or if continuous changes between two specified are required parameter Motor s...

Страница 28: ...motor speed V2 0 3 rpm 3 rpm V3 0 6 rpm 6 rpm Output drive speed in rpm 10 0 3 17 0 5 20 10 0 6 33 17 1 50 25 1 5 83 42 2 5 100 50 3 58 3 5 67 4 83 5 100 6 Table 12 Example values for M100 size settin...

Страница 29: ...rive shaft valve turns counterclockwise in direction OPEN Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direction of rotation 8 2 Moto...

Страница 30: ...CLOSE Hold down button 3 The LED flashes in red during operation in direction CLOSE 8 2 2 Actuator operation via AUMA Assistant App Functions Alternatively actuator operation is possible using the AU...

Страница 31: ...rs high level e g type of seating assignment of output contacts Factory password 000000 Specialist 4 Service staff Change configuration parameters service level Service 5 AUMA administrator AUMA 6 Una...

Страница 32: ...MODE input 24 V DC REMOTE OPEN CLOSE Control is made via digital operation commands OPEN STOP CLOSE MODE input 0 V or input open circuit REMOTE SETPOINT Control takes place via an analogue signal e g...

Страница 33: ...lour state The actuator is in operation mode REMOTE is ready for operation is not in any end position Ready for opera tion REMOTE Illuminated in white The actuator is connected via Bluetooth Bluetooth...

Страница 34: ...ady for operation is not in any end position Ready for opera tion REMOTE illuminated in green The Bluetooth interface is provisionally activated Safety function refer to Manual Operation Setting PROFO...

Страница 35: ...indicates the valve position indicates whether the actuator is moving running indication indicates that end positions have been reached Table 18 Position indicator Description Signification Position...

Страница 36: ...uator sufficiently in opposite direc tion Open blanking plugs with screwdriver Press down the end position indication ring using a screwdriver and approach again the end position ensuring that the end...

Страница 37: ...atch the controls direction of rotation Incorrect rotary direct Check movement at actuator No actuator reaction to operation commands within the set reaction time Fault no reaction Use AUMA Assistant...

Страница 38: ...equired fasten screws while applying the tightening torques as indicated in chapter Assembly When rarely operated Perform test run Seals Preventive actions to ensure the IP protection degree The seals...

Страница 39: ...and can be read via AUMA Assistant App or the AUMA CDT software in Operational info AUMA recommendation We recommend contacting the AUMA Service for an inspection of the actuator if one of the followi...

Страница 40: ...ls used i e Electronic scrap Various metals Plastic materials Greases and oils The following generally applies Greases and oils are hazardous to water and must not be released into the environment Arr...

Страница 41: ...at standstill with spring applied brake Self locking 1 27 turns stroke Standard Turns stroke 27 400 turns stroke Solutions for a mechanical position indication are available up to maximum 54 turns st...

Страница 42: ...s signals output signals Position feedback signal 0 4 20 mA load maximum 500 or 0 10 V No galvanic isolation Analogue output Auxiliary voltage 24 V DC max 40 mA for supply of control inputs without ga...

Страница 43: ...rence profile Define tolerance range Perform comparative operation if required Values outside tolerance initiate a signal which is communicated as described above Actuator and valve In basic version t...

Страница 44: ...nd high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Available colours on request Option 10 000 operati...

Страница 45: ...14 Spare parts 14 1 Multi turn actuators PF M25 PF M100 45 PF M25 PF M100 Parallel Spare parts...

Страница 46: ...l handle 542 0 Sub assembly Ball handle 542 1 Sub assembly Mechanical position indicator1 553 0 Sub assembly Screw plug M40 553 1 Sub assembly Screw plug for end stop 612 0 I O board as option 658 0 S...

Страница 47: ...47 PF M25 PF M100 Parallel...

Страница 48: ...48 PF M25 PF M100 Parallel...

Страница 49: ...nformation 44 Fuse 15 H Handwheel 11 I Indication lights 33 Input signals Potential 15 Inspection certificate 9 L LEDs indication lights 33 Lubrication 38 M Mains cable 17 Mains connection 15 Mains fr...

Страница 50: ...e parts 45 Speed 27 Speed range 8 Speeds 27 Standards 4 Status signals Potential 15 Storage 10 Supply networks 15 Support 38 T Technical data 41 Terminal compartment close 20 Terminal plan 15 Torque r...

Страница 51: ...51 AUMA worldwide...

Страница 52: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 951 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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