Technical Manual & Parts Lists
12
corner sewing. This setting ensures that the mattress is tight
against the Backstop before the mattress is rotated.
After the
Edge To Corner Stitch Count
is reached, the head
switches to a corner sew speed (low), the conveyor moves
forward at low speed and the Rotate arm turns on in a forward
medium speed. Everything stops if the operator releases the sew
pedal.
Once the Rotate Arm Low Speed Sensor is reached, the Rotate
Arm switches into a forward low speed until the Rotate Arm
Out Sensor is reached which automatically sends the Rotate
Arm home.
The Rotate Arm then goes toward home in a reverse high speed for the length of the
Rotate Arm
Reverse High On Time
setting. As the Rotate Arm starts home, the
Backstop Return Delay
is also
turned on which delays the timing of when the Backstop transfer cylinder is sent home. This setting
delays the Backstop from going home until it is clear of the mattress.
Once the
Rotate Arm Reverse High On Time
setting is reached. The arm is then switched into reverse
low speed. The arm continues to move in reverse low speed until the Rotate Arm Home Sensor is
reached. The
Rotate Arm Home Stop Delay
then starts which allows for adjusting the arm to stop
parallel to the conveyor. Sewing resumes at high speed once the Rotate Arm Home Sensor is reached.
After all 4 corners are sewn and the binding is overlapped and finished off, the operator sews off the
mattress and trims the thread with scissors.
The operator then pushes the Mattress Flip Cycle button to start the flipping cycle.
The first thing that happens during the flip cycle is the head push plate cylinder extends which pushes
the mattress away from the head for flipping. Once the head push plate out sensor is reached, the
conveyor turns on to move the mattress toward the mattress flipper.
If the
Mattress Flip Location
setting is set to "0" (infeed) the conveyor moves the mattress in the
reverse direction toward the Mattress Flipper. If the Setting is set to "1" (outfeed) the conveyor waits
until the Backstop is raised and then the conveyor moves the mattress in the forward direction toward
the Mattress Flipper.
The Mattress Flip Eye detects the end of the mattress and
turns on the
Edge to Mattress Flip delay
. If the Flip Eye
does not see the mattress within 5 seconds, the conveyor
turns off.
After the
Edge to Mattress Flip Delay
is reached the
Mattress Flip Lift solenoid turns on which extends the
mattress flip lift cylinders. The Mattress Flip Lift sensor is
then reached approx. half way up on the lift cylinders,
which turns on the Mattress Flip Pivot solenoid and the
Mattress Flip Pivot On Time
setting. Once the
Mattress
Flip
Pivot On Time
setting times out, the Mattress flip
pivot and lift cylinders retract and the conveyor turns off.
From
the
library
of:
Diamond
Needle
Corp
Содержание 1315A
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