Technical Manual & Parts Lists
11
General Machine Data
Electrical & Pneumatic Specifications
Electrical:
220 VAC, 5amp, 50/60 Hz Single Phase
Pneumatic:
Main Air - 80 PSI, 5 SCFM avg. (3/8” supply line)
Belt Tension - 40-50 PSI
Sewing Head:
Singer 300UX5
Sewing Speed:
3000 RPM
Needle (Standard):
SN62X8524
Stitch Density:
5-6 SPI
Basic Machine Operation
The operator loads a mattress and covers the Mattress Edge Detect Eye. The machine will not sew
unless the eye is covered.
The Footlift Touch Switch is used to raise the foot for loading a mattress. The machine will not sew if
the footlift output is on. If the sew pedals are pressed while the foot is up, the conveyor will run at
forward Aux speed or forward High speed.
There are four pedals that can be used: Aux Speed Sew, High Speed Sew, Head & Platform Down and
Head & Platform Up.
• The Aux Speed Sew pedal runs the sew head at a preset speed set in the Efka motor and the
conveyor will run at a preset speed set in the conveyor inverter. This pedal can be used to finish
sewing off a mattress when the binding is overlapped or for sewing difficult mattresses at a slower
speed.
• The High Speed Sew pedal runs the sewing head at high speed and the conveyor moves forward
at medium (sew) speed.
• The Head & Platform Up and Down pedals are used to adjust the height of the sewing head and
operator to the thickness of mattress being sewn.
There are three speed pots located on the side of the sewing head console: Side Speed, Corner Speed and
Conveyor Speed.
• The Side Speed pot is used to adjust only the speed of the sew head while sewing at high speed
down the side of a mattress.
• The Corner Speed pot is used to adjust only the speed of the sewing head while sewing at low
speed during the corner rotation.
• The Conveyor Speed pot is used to adjust only the speed
of the conveyor while sewing down the side of a mattress.
The operator starts sewing in the middle of the foot end of the
mattress. As the mattress approaches a corner, the Mattress
Edge Detect Eye detects the edge of the mattress which starts
the
Edge to Corner
Stitch Count
setting. This setting decides
how many stitches are sewn after the eye is uncovered before
the mattress is rotated for corner sewing. The
Backstop Lock
Stitch
Count setting is also used during this time to lock the
Backstop in place a few stitches before the mattress is rotated
for
From
the
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of:
Diamond
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Содержание 1315A
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