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Quick-Change

 

Installation and Operation Manual

 

Document #9620-20-H-UAx-13 

 

 

Pinnacle Park

 •

 1031 Goodworth Drive 

•

 Apex, NC 27539 

•

 Tel: 919.772.0115 

•

 Fax: 919.772.8259 

•

 www.ati-ia.com 

•

 Email: [email protected] 

H - 1

 

Table of Contents 

H. Other Modules ........................................................................................ 2

 

UA—Stud Welding (Utility) Modules .......................................................... 2

 

1.

 

Product Overview .......................................................................................................... 2

 

1.1

 

Electrical Modules .....................................................................................3

 

1.1.1

 

J16 Pattern mounted electrical modules ................................................. 3

 

2.

 

Installation ..................................................................................................................... 3

 

2.1

 

Module Installation.....................................................................................3

 

2.2

 

Module Removal........................................................................................4

 

2.3

 

Master Module Swivel Installation .............................................................4

 

2.4

 

Master Module Swivel Removal ................................................................5

 

2.5

 

Tool Module Swivel Installation .................................................................5

 

2.6

 

Tool Module Swivel Removal ....................................................................6

 

3.

 

Operation ....................................................................................................................... 6

 

4.

 

Maintenance .................................................................................................................. 6

 

4.1

 

O-Ring Seal Replacement .........................................................................8

 

4.2

 

Swivel Joint Inspection, cleaning, lubrication and Replacement ................8

 

4.2.1

 

Master Swivel removal and installation ................................................... 8

 

4.2.2

 

Tool Swivel removal and installation ....................................................... 8

 

4.3

 

Compression Spring Inspection, cleaning, and Replacement ...................8

 

4.3.1

 

Compression Spring removal and installation ......................................... 8

 

4.4

 

Electrical module Pin Block Inspection and Cleaning ................................9

 

4.5

 

Electrical Module Seal Replacement .........................................................9

 

5.

 

Troubleshooting ........................................................................................................... 11

 

6.

 

Recommended Spare Parts ......................................................................................... 11

 

7.

 

Specifications .............................................................................................................. 12

 

8.

 

Drawings ..................................................................................................................... 13

 

8.1

 

UA8 Utility Stud Feed Module, Service Parts Drawing ............................ 13

 

8.2

 

UA11 Master and Tool Utility Module Drawings ...................................... 14

 

 

 

Содержание UA11

Страница 1: ... 5 2 5 Tool Module Swivel Installation 5 2 6 Tool Module Swivel Removal 6 3 Operation 6 4 Maintenance 6 4 1 O Ring Seal Replacement 8 4 2 Swivel Joint Inspection cleaning lubrication and Replacement 8 4 2 1 Master Swivel removal and installation 8 4 2 2 Tool Swivel removal and installation 8 4 3 Compression Spring Inspection cleaning and Replacement 8 4 3 1 Compression Spring removal and installat...

Страница 2: ... a tool change system the same robot arm can be used with various guns required for different stud sizes The tool changer itself is pneumatically driven into coupled or uncoupled positions and the various utilities for the gun are attached to the modules on it Electrical Modules can attach to the Utility Module Extension Arm Refer to Section 1 1 Electrical Module for further detail Table 1 1 Utili...

Страница 3: ...ld installation or removal as required 2 1 Module Installation 1 It may be necessary to clean the mounting surface on the tool changer prior to installing the module in order to remove any debris that may be present 2 Using the ledge feature as a guide place the module into the appropriate location on the Tool Changer body Align the module with the Tool Changer using the dowels in the bottom of th...

Страница 4: ...sert compression spring into housing 2 Insert the race into housing so that the spherical inner contour that mates with the swivel faces outward Note the race should slide up and down when compressing the spring freely 3 Apply a thin coat of MobilGrease XHP222 Special grease on the spherical inner contour of the race 4 Insert the swivel into the race apply pressure to compress the spring and secur...

Страница 5: ...te If retaining ring is a snap type ring use snap ring pliers to remove the retaining ring 2 Remove the swivel from the housing 3 Pull the race out of the housing 4 Remove the compression spring from the housing 2 5 Tool Module Swivel Installation 1 Make sure housing is clean of debris 2 Apply a thin coat of MobilGrease XHP222 Special grease on the spherical inner contour of the race 3 Insert the ...

Страница 6: ...lled the operation of the Utility Stud Feed modules is generally trouble free Periodically the condition of the spherical joints should be checked Replace any damaged or degraded components as necessary Electrical Modules can attach to the Utility Module Extension Arm Refer to the corresponding specific electrical maintenance instructions for further detail Under normal conditions no special maint...

Страница 7: ... Replacement Inspect the compression spring for proper operation Refer to Section 4 3 Compression Spring Inspection cleaning and Replacement Inspect the Master and Tool pin blocks for any pin damage debris or darkened pins Refer to Section 4 4 Electrical module Pin Block Inspection and Cleaning Inspect V Ring seals for wear abrasion and cuts If worn or damaged replace Refer to Section 4 5 Electric...

Страница 8: ...the procedure in Section 2 4 Master Module Swivel Removal To install the new Master swivel use the procedure in Section 2 3 Master Module Swivel Installation 4 2 2 Tool Swivel removal and installation To remove the existing Tool swivel use the procedure in Section 2 6 Tool Module Swivel Removal To install the new Tool swivel use the procedure in Section 2 5 Tool Module Swivel Installation 4 3 Comp...

Страница 9: ...Tool pin blocks for stuck pins or severe pin block damage Figure 4 2 Stuck Pin and Pin Block Damage If stuck pins or severe pin block damage exists contact ATI for possible pin replacement procedures or module replacement 4 5 Electrical Module Seal Replacement Replace the V Ring seal To remove the existing seal pinch edge of seal with fingers and gently pull the seal away from the pin block on the...

Страница 10: ... 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com H 10 To install a new seal stretch the new seal over the shoulder of the pin block Push the seal s hub down against the pin block using finger tip Figure 4 3 V Ring seal Replacement ...

Страница 11: ...housing refer to Section 2 4 Master Module Swivel Removal Replace and lubricate components refer to Section 2 3 Master Module Swivel Installation The compression spring provides axial compliance The spring should maintain pressure on the race and swivel so that the retaining ring on the back is held tight against the housing If not the compression spring should be replaced refer to Section 4 3 Com...

Страница 12: ...ion Various Hardened stainless steel swivel joints and adapters T6 aluminum extension arm and swivel housings Tube Sizes Supported 3 4 BSPP Others Contact ATI Threaded adapters can be used to attach the feed tubes to the pass through ports 1 4 Turn Feed Connection 1 4 Turn feed adapters can be used to attach the feed tubes to the pass through ports Stud Size 13 mm max diameter Stud feed through up...

Страница 13: ...peration Manual Document 9620 20 H UAx 13 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com H 13 8 Drawings 8 1 UA8 Utility Stud Feed Module Service Parts Drawing ...

Страница 14: ...ion and Operation Manual Document 9620 20 H UAx 13 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com H 14 8 2 UA11 Master and Tool Utility Module Drawings ...

Страница 15: ...Quick Change Installation and Operation Manual Document 9620 20 H UAx 13 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com H 15 ...

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