
Manual,Robotic Tool Changer, QC‑310
Document #9620‑20‑B‑310 Series Base Tool Changer‑27
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •
B-26
5.2.1.1 Individual Lock and Unlock Sensor Assemblies Replacement
Parts required: Refer to
Tools required: 2 mm, 2.5 mm, and 5 mm hex key, torque wrench
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3.
Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
4. If there is an optional module on Flat D, remove the (2) M6 socket head cap screws
securing the module(s) to the Tool Changer body using a 5 mm hex key and lift it
off from Flat D. Refer to
5.
Remove the (3) M3 socket flat head cap screws and three cable retaining tabs on
Flat D of the Tool Changer body using a 2 mm hex key.
6. Unscrew the Lock and/or Unlock sensor cable connector from the air/valve adapter
or control/signal module.
7.
Remove the (2) M3 socket head cap screws that secure the Lock and/or Unlock
sensor assembly to the Tool Changer body using a 2.5 mm hex key. Pull the sensor
assembly straight out from the Tool Changer body.
8.
Remove the Lock and/or Unlock sensor assembly from the cable channel of the
Tool Changer body. There is an O‑ring around the sensor between the assembly and
the Tool Changer body, ensure O‑ring came off with old sensor before continuing.
Discard the removed sensor assembly.
CAUTION:
The Lock and Unlock sensor assemblies are precision
aligned and permanently assembled at the factory. Do not attempt
to disassemble and rebuild.
Figure 5.2—Lock and Unlock Sensor Assembly Replacement
M6 Socket Head
Cap Screws
Remove Module on Flat D
M3 Socket Flat
Head Screws
(3) Cable
Retaining Tabs
M3 Socket Head Cap Screws
Unlock Sensor Assembly
Lock Sensor Assembly
Connects to "U"
Connects to "L"
Valve Adapter and
Control Module on Flat A
9. Route the new Lock and/or Unlock sensor cable into the cable channel of the Tool
Changer body.
10. Attach the Lock and/or Unlock sensor cable connectors to the proper connector on
the control/signal module.
11. Insert the Lock and/or Unlock sensor assembly into the Tool Changer body as
shown in
Ensure that new O‑ring is in place before inserting sensor.
12.
Secure the sensor assembly using the (2) M3 socket head cap screws using a
2.5 mm hex key. Tighten to 12 in‑lbs (1.4 Nm).