ATI Technologies A15/82 Скачать руководство пользователя страница 30

ATI 

Model A15/82 Fluoride Monitor with Auto-Calibration

 

 

 

29 

O&M Manual 
Rev-G (6/10) 

MAINTENANCE 

 

The A15/82 Fluoride Monitor will generally provide unattended operation over long periods of time.  With 

proper  care,  the  system  should  continue  to  provide  measurements  indefinitely.    For  reliable  operation, 
maintenance on the system must be done on a regular schedule.  Keep in mind that preventive maintenance on 
a  regular  schedule  is  much  less  troublesome  than  emergency  maintenance  that  always  seems to come at the 
wrong time.    
 

BUFFER REPLENISHMENT 

 

The buffer solution used in the fluoride monitor must be replenished as needed.  A gallon of buffer will 

run  the  monitor  for  about  45  days.    Larger  containers  of  buffer  may  be  used  to  extend  the  refill  time.    Buffer 
should be mixed on site using the procedure found in this manual.  
 
 

SENSOR MAINTENANCE 

 

 
Over  time,  the  response  of  the  fluoride  sensor  can  become  sluggish  or  show  excessive  measurement 

drift  due  to  adsorption  of  impurities  on  the  face  of  the  sensor.  To  clean  the  sensor  of  fats,  oils  and  organics, 
gently rub the sensor tip with a cotton swab and ethyl alcohol. To remove inorganic residues, place the sensor tip 
in a 0.1 M HCl solution for 12 hours. Another recommended way to clean the sensor is by placing toothpaste on 
filter paper and rub the sensor tip gently. Once cleaning is done, rinse the face of the sensor with distilled water 
and then immerse the tip in a small amount of the 100 PPM fluoride standard for about 5 minutes. 

 
Should  the  fluoride  system  be  shut  down  for  a  length  of  time  it  will  be  nessary  to  remove  the  sensor, 

rince the sensor with de-ionized water and replace the protective cap. 
 

PUMP MAINTNANCE 

 

Peristaltic pump tubing should be changed every 6 months.  One set of replacement tubing is supplied 

with  the  unit  and  additional  tube  sets  are  available  in  packages  of  5  (see  spare  parts  list).    If  tubing  wear  or 
leakage is noted in less than 6 months, tubing should also be replaced immediately.  It is unlikely that buffer feed 
tubing  will  require  more  frequent  replacement,  but  grit  in  the  incoming  sample  can  cause  wear  on the sample 
tubing, shortening the replacement interval. 
 

Turn  off  power  to  the  chemistry  module  prior  to  tubing  replacement.    Before  replacing  buffer  tubing, 

remove the buffer pickup tube from the buffer bottle and place the end into distilled or clean tap water.  Allow the 
system  to  run  for  10  minutes  to  purge  the  buffer  inside  the  tubing  with  the  clean  water.   

Always  wear  eye  

protection when disconnecting buffer tubing as buffer can cause stinging of the eyes.  

 

Replacement  of  pump  tubing  is  very  simple  with  the  quick  loading  pump  heads  used  in  this  system.  

Follow the procedure below for both the sample and acid pump heads.  Turn off power to the chemistry module 
prior to replacing pump tubes. 
 
1.  Remove the tubing clamp plate from the rear of the pump.  This is done by gently pressing in on the sides of 

the plate and pulling it backward.  See Figure 11 for an exploded view. 

 
2.  Pull the tube retaining blocks out of the slots on the top and bottom of the pump.  The tubing and blocks will 

come free from the pump drive. 

 

Содержание A15/82

Страница 1: ...UK Limited 6 Iron Bridge Drive Unit 1 2 Gatehead Business Park Collegeville PA 19426 Delph New Road Delph Saddleworth OL3 5DE Ph 800 959 0299 Ph 0800 018 4020 610 917 0991 44 0 1457 873 318 Fax 610 91...

Страница 2: ...exposure to excessive gas concentrations Should inspection indicate that sensors have been expended rather than failed prematurely the warranty shall not apply The Manufacturer assumes no liability f...

Страница 3: ...CONNECTION 13 ELECTRICAL CONNECTIONS 14 START UP 16 FRONT PANEL LOCK 17 CONFIGURATION 18 CHEMISTRY MODULE STARTUP 21 SENSOR INSTALLATION 21 FLOW STARTUP 21 AUTOMATIC CALIBRATION VALVE 22 OPERATION 23...

Страница 4: ...8 Figure 3 NEMA 4X Wall Mount Dim 9 Figure 4 Fluroide Montior Chem Module 10 Figure 5 Sample Inlet and Drain Chamber 11 Figure 6 Buffer Bottle Holder Dim 12 Figure 7 Reagent Pickup Tubing Assy 13 Figu...

Страница 5: ...pare Parts Kit Quantity 1 Fluoride Buffer Powder in gallon container Quantity 2 Buffer Calibration Standard bottle holder not supplied if stainless mounting plate is ordered Quantity 1 Operation Maint...

Страница 6: ...entration a small amount of buffer is metered into the sample to provide a constant background condition With other parameters held constant fluoride activity and fluoride concentration are closely re...

Страница 7: ...ATI Model A15 82 Fluoride Monitor with Auto Calibration 6 O M Manual Rev G 6 10 Figure 1 Fluoride Monitoring System...

Страница 8: ...600 ohm maximum load Programmable output span Output may be inverted Operating Conditions 0 50 C 0 95 R H non condensing Power 110 220 VAC 10 50 60 Hz Enclosure Panel mount standard NEMA 4X PPO wall m...

Страница 9: ...feet of the chemistry module due to the limited sensor cable length If the optional stainless steel mounting plate was purchased all components mount to this plate with the plate mounted to a wall If...

Страница 10: ...t that bolts directly to a wall or other flat surface The enclosure is supplied with special mounting bracket for convenience in mounting the enclosure A hinged door on the front of the enclosure prov...

Страница 11: ...components required to condition the sample and measure the fluoride concentration under stable conditions This package includes sample and buffer pumps the fluoride ISE and a sensor flow chamber Fig...

Страница 12: ...ow assembly on its aluminum mounting bracket The bracket is supplied to hold the inlet assembly under the sample pump and to allow waste from the chemistry module to flow back into the drain chamber T...

Страница 13: ...chemistry module The brackets are designed for wall mounting and will hold one gallon plastic containers When mounting these brackets be sure to leave enough room between the bottom of the chemistry m...

Страница 14: ...t After the buffer solution is ready feed the end of the tubing opposite the filter up through the ceramic tube Then insert the tube assembly into the solution and press the rubber stopper in place Wh...

Страница 15: ...a center conductor and a shield Refer to Figure 8 for a detail of the terminal connections on the rear of the fluoride monitor 1 AC POWER NEUTRAL 14 4 20 mA OUTPUT CHANNEL 1 2 AC POWER 110V HOT 15 NO...

Страница 16: ...cord is supplied Permanent wiring should be made to the terminals shown in Figure 9 below The sensor wire is an unbroken coaxial wire running directly into the monitor In addition a separate 5 conduc...

Страница 17: ...ay A as marked on the back of the monitor An open square o indicates a deactivated relay while a solid square n indicates an activated relay More information on the control relays is provided in a lat...

Страница 18: ...ed in order to prevent unauthorized adjustments to the instrument When the front panel is locked the MODE key will still allow the display to be stepped through the alternate displays but will not all...

Страница 19: ...the overall display range 10 00 is the default but ranges of 100 0 and 1000 can be selected if desired Select using the UP or DOWN keys and then press ENTER 4 LARGE S RT 2 0s This routine allows for...

Страница 20: ...where the A relay is being used for control since it provides an alarm if the control function does not maintain the desired value for some period of time 12 AL SET B OFF This routine is similar to 8...

Страница 21: ...stems However the value can be adjusted if a different standard is used 23 ZERO MAX 10 mV When the automatic calibration is complete the monitor analyzes the zero offset of the sensor compared with a...

Страница 22: ...t sample flow using the flow control valve installed on the sample line Adjust the flow so that water is overflowing from the inlet chamber into the drain chamber The rate at which water overflows thi...

Страница 23: ...switch calibration standard into the measuring cell when called for by the monitor Tubing from the calibration standard is routed through the bottom section of the pinch valve normally closed and the...

Страница 24: ...for use in calibration checks as needed CALIBRATION The fluoride monitor electronics is designed to allow up to a 5 point calibration for ion selective sensors For fluoride measurement only a two poin...

Страница 25: ...ly Press ENTER 6 The display will change to CAL POINT Nr 3 Press ENTER and the display will indicate END POINT CAL Press ENTER and the calibration will be updated After completion of the calibration d...

Страница 26: ...ng no change in the default timing for calibration and then will switch to If the calibration should fail due to excessive drift of the sensor which could be caused by buffer feed failure calibration...

Страница 27: ...and pour this into the gallon bottle Fill the gallon container to about the bottom of the neck with the water poured into the separate container This solution will be 1 00 to 1 05 PPM fluoride and can...

Страница 28: ...e MODE key until SA appears on the left side of the display The full display will indicate SA X XXppm oLO This refers to setpoint A and indicates the current setting for control relay A X XX is the cu...

Страница 29: ...m To program the Alarm Relay for different low and high setpoints proceed as follows 1 Press the MODE key until the display show AL at the left side The numbers shown to the right of AL are the curren...

Страница 30: ...standard for about 5 minutes Should the fluoride system be shut down for a length of time it will be nessary to remove the sensor rince the sensor with de ionized water and replace the protective cap...

Страница 31: ...the inlet fitting and the outlet tubing from the outlet side of the pump Remove the tubing clamp plate and push the tube holders out of their slots Push on the tubing from inside the retaining block...

Страница 32: ...ube Holder 1 channel Sample Pump 54 0008 Tube Holder 2 channel Reagent Pump 54 0009 Pressure plate 54 0010 Pump motor for sample pump 120 VAC 54 0011 Pump motor for buffer pump 120 VAC 54 0012 Pump mo...

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