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A

12-17 Combustible Gas Transmitter

 

 
O & M Manual 
Rev-H, 7/15 

- 10 - 

 

 

SENSOR LOCATION 

 
 

  Combustible  gas  sensors  are  used  to  detect  a  variety  of  gases  or  vapors.    The  proper  sensor 

location will depend on the type of gas is expected.  For gases that are lighter than air, such as methane, 
sensors should be located near the ceiling.  For gases that are heavier than air, such as butane, sensors 
should  be  mounted  near  the  floor.    If  the  gas  or  vapor  has  a  density  near  that  of  air,  locate  the  sensor 
about  5  feet  off  the  floor  in  enclosed  areas.    Gas  sensors  mounted  outdoors  should  be  located  near 
anticipated leak sources (valves, flanges, compressors, etc.) and the location will depend on normal wind 
patterns and anticipated employee activity areas. 
 
 

  The  following  are  a  few  common  combustible  gases,  along  with  their  relative  density  (air  =  1.00).  

Densities less than one indicate gases that are lighter than air while those with densities greater than one 
are  heavier  than  air.    Combustible  vapors  from  most  solvents,  such  an  Benzene,  n-Hexane,  Methanol, 
Ethanol, and MEK, are heavier than air and will tend to accumulate near the floor in enclosed spaces with 
little air movement. 
 
 

Methane   

 

0.55 

 

Butane   

 

2.11 

 

Propane   

 

1.55 

 

Hydrogen 

 

 

0.07 

 

Ammonia  

 

0.60 

 

INTERFERENCES 

 
 

  Combustible  gas  sensors  contain  two  heated  elements.    One  of  these  elements  is  active,  and  will 

allow  combustible  gases  or  vapors  to  burn  on  its  catalytic  surface.    The  other  is  passive,  and  does  not 
react  to  gases.    These  two  elements  form  two  legs  of  a  Wheatstone  bridge  measuring  circuit.    When 
combustible  gas  contacts  the  sensor,  the  active  element  burns  this  gas  and  the  temperature  of  this 
element increases, changing its resistance.  The transmitter measures the imbalance in the bridge circuit 
and transmits the data to the receiver for display and alarming purposes. 
 
 

  Combustible  sensors  are  adversely  affected  by  a  few  compounds  that  may  be  present  in  a  given 

application.    Probably  the  worst  of  these  are  silicone  vapors  from  silicon  based  lubricants  or  sealants.  
High silicon vapor concentrations can cause complete loss of sensitivity in as little as a few hours.  These 
sensors should not be used where silicon vapors are normally present, and sensors should be protected 
from these vapors if such compounds are in use temporarily.   
 
 

  Lead  compounds  and  high  levels  of  hydrogen  sulfide  can  also  cause  degradation  of  combustible 

sensors.  While lead vapors are not commonly encountered, they can also cause complete sensor failure 
if encountered.  Hydrogen sulfide will cause reduced sensitivity over the first few weeks of exposure, but 
then will level out.  The effect of hydrogen sulfide can normally be compensated for by re-calibration after 
the first few weeks of use. 
 
 

 

Содержание A12-17

Страница 1: ...nology Inc ATI UK Limited 6 Iron Bridge Drive Unit 1 2 Gatehead Business Park Collegeville PA 19426 Delph New Road Delph Phone 800 959 0299 Saddleworth OL3 5DE 610 917 0991 Phone 44 0 1457 873 318 Fax...

Страница 2: ...P 17 START UP DELAY 18 FRONT PANEL MAGNETIC CONTROLS 18 LIQUID CRYSTAL DISPLAY 19 MENU SEQUENCE 20 Figure 14 cont d Transmitter Program Chart 21 TRANSMITTER MODE SELECTION 22 INFORMATION MODE 22 TEST...

Страница 3: ...ONS NO AUTO TEST 11 FIGURE 6 TRANSMITTER CONNECTIONS WITH AUTO TEST 12 FIGURE 7 DUAL CONDULET CONNECTIONS SENSOR W O AUTO TEST 13 FIGURE 8 DUAL CONDULET CONNECTIONS SENSOR WITH AUTO TEST 13 FIGURE 9 D...

Страница 4: ...r process tanks or piping or in enclosed spaces where combustible gases may leak or accumulate The A12 17 transmitters are composed of two main parts the gas sensing element and the electronic transmi...

Страница 5: ...BASE WALL MOUNT BRACKET PLUG TRANSMITTER MODULE INTO THE RELAY BASE VIA THE RELAY PLUG MOUNTED ON THE BOTTOM OF THE TRANSMITTER MODULE NPT NPT C10 17 COMBUSTIBLE SENSOR NPT 1 3 8 FLATS 1 NPT C28 17 CO...

Страница 6: ...r The Auto Test feature provides daily verification of sensor response While it is not intended to replace calibration the automatic sensor test greatly reduces the amount of manual testing required t...

Страница 7: ...24 VDC 1000 ohms maximum load at 28 VDC Controls Four magnetic control switches operable through glass window Temperature Limits 40 to 70 C Sensor Type Catalytic bead type poison resistant Sensor Opti...

Страница 8: ...it to a wall or plate NOTE Gas sensors without auto test are shipped with a protective plastic cap over the end This cap should be left in place to avoid damage to the sensor during installation If th...

Страница 9: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 9 1 75 DIA 44 4 mm DIA Figure 4 Gas Transmitter Dimensions with Auto Test...

Страница 10: ...nsors contain two heated elements One of these elements is active and will allow combustible gases or vapors to burn on its catalytic surface The other is passive and does not react to gases These two...

Страница 11: ...s one conductor GND as the power supply and output signal common Figures 5 and 6 show power output and sensor connections for transmitters with and without Auto test GROUND JUMPER 03 0067 GND TERMINAL...

Страница 12: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 12 Figure 6 Transmitter Connections with Auto Test...

Страница 13: ...down at a convenient elevation for making calibration adjustments ATI s dual Condulet system is designed for this purpose and the interconnecting wiring is shown below A special remote calibration ada...

Страница 14: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 14 Figure 9 Dual Condulet Typical Installation...

Страница 15: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 15 A12 17 TO B14 CUSTOMER WIRING DIAGRAM Figure 10 B14 Receiver Connections...

Страница 16: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 16 A12 17 TO GENERIC INSTRUMENT WIRING DIAGRAM Figure 11 Generic Instrument Customer Wiring...

Страница 17: ...n number 17 Two digit gas code number for combustible gas 100 LEL Full scale range of the transmitter InSt nonE InSt Indicates the sensor contains an Auto Test generator nonE Indicates the sensor does...

Страница 18: ...DOWN arrow with the magnetic screwdriver supplied with the unit FRONT PANEL MAGNETIC CONTROLS The front of the transmitter module contains 4 magnetically activated controls As shown in Figure 12 thes...

Страница 19: ...g the 4 mA output value C Span Indicator activated while spanning a sensor module or adjusting the 20 mA output value D Down Key Indicator activated when the magnetic control marked is activated E Up...

Страница 20: ...menu selections Through menu selections the user can review information about the transmitter calibrate the transmitter manually activate the Auto Test function if installed simulate 4 different mA o...

Страница 21: ...A12 17 Combustible Gas Transmitter O M Manual Rev H 7 15 21 Figure 14 cont d Transmitter Program Chart...

Страница 22: ...ew the transmitter information activate the MODE control until the display shows InFo and then activate the ENTER control The display will scroll through the same information shown during power up See...

Страница 23: ...The A12 17 transmitter provides the ability to simulate 4 different current output values in order to test the complete detection system The output may be set to values of 4 0 12 0 and 20 0 and may al...

Страница 24: ...changing gas concentrations To verify output operation using span gas apply gas while the transmitter is in the NORMAL mode of operation after calibration is complete ZERO ADJUSTMENT As previously me...

Страница 25: ...ting span requires a source of reliable span gas ATI calibration kits contain a 1 methane standard equivalent to 20 LEL Other concentrations or other gas types may be used if preferred To adjust the s...

Страница 26: ...equired When adjustment is finished activate ENTER to store the value and ENTER again when the display indicates donE This will take you back to the NORMAL display and mode of operation AUTO TEST ENAB...

Страница 27: ...h the span adjustment instructions but set the LCD to 50 in step 4 TABLE 1 GAS LEL Methane 20 Propane 35 n Butane 35 n Pentane 40 n Hexane 50 Hydrogen 30 Methanol 30 Ethanol 40 Isopropyl Alcohol 55 Ac...

Страница 28: ...loop goes to 3 mA and will stay at that value until the problem is corrected Activating the ENTER key will clear the alarm if and only if the problem has been corrected Otherwise the display will stil...

Страница 29: ...le Disconnect the 3 or 5 sensor wires from the octal base and unscrew the sensor from the explosion proof transmitter housing Screw in the replacement sensor and reconnect at the octal base After a ne...

Страница 30: ...bration Adapter sensor without auto test 00 0261 Remote Calibration Adapter Rain Shield sensor without auto test 00 0298 Flowcell sensor without auto test 00 0786 C28 17 Combustible Gas Sensor with Au...

Страница 31: ...exposure to excessive gas concentrations Should inspection indicate that sensors have been expended rather than failed prematurely the warranty shall not apply The Manufacturer assumes no liability f...

Страница 32: ...DUCTS NH3 Ammonia CO Carbon Monoxide H2 Hydrogen NO Nitric Oxide O2 Oxygen CO Cl2 Phosgene Br2 Bromine Cl2 Chlorine ClO2 Chlorine Dioxide F2 Fluorine I2 Iodine HX Acid Gases C2H4O Ethylene Oxide C2H6O...

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