Athena 6075 series Скачать руководство пользователя страница 28

4. Press STAND-BY again and temperature will begin to rise. When the pro-

cess rises to the desired set point it will probably oscillate. Periodically
decrease the Gain (lower the  HG number) until a small constant  oscilla-

tion is obtained. Reducing the Gain by steps of one half (1/2) the previous
-HG- setting is an acceptable method to obtain the desired small  oscilla-
tion. Note time between oscillations in seconds (“T” on Figure 5.3).

5. Decrease the Heat Gain to 60% of the value obtained in the previous step.

The Gain is now tuned. Enter the same number in the Cool Gain.

6. The best rate time (-RT-) setting is one-eighth 

(

1/8) the time in seconds of

one cycle (see cycle time "T" in Figure 5.3). This will give a conservatively

tuned system. If faster response and/or faster rise to set point is desired
one-twelth (1 /12) of "T" may be used. Note that faster settings may yield
instability and temperature overshoots on startup. Remember that the
reset automatically tracks the rate (-rt-) adjustment

7. Connect cooling apparatus Observe control stability.

8. If oscillation occurs lower the cool gain number. If cooling is sluggish

raise the cooling gain number.

NOTE: In order to observe changes in process temperature, especially as

they relate to time, it is helpful to use a temperature recorder in conjunction
with all tuning and parameter setting procedures.

TUNING HINTS

1. Once the optimum -rt- and -HG- have been set into the unit, cold start tests

of the process should be tried. Remember that start-up and running
parameters will usually be different and it is desirable to adjust both gain

(HG) and rate/reset (RT) ±25% to strike a balance between good startup
and running settings.

Generally higher settings of -rt- will give more controlled start-ups with

less overshoot lower values will give faster recovery from process upsets
Higher gain settings will give tighter control of the running process. but

may give more overshoot on start-up.

24

Содержание 6075 series

Страница 1: ...SERIES 6075 TEMPERATURE CONTROLLERS WITH AUTO TUNING PID AND PLUG IN COMPUTER INTERFACE...

Страница 2: ...PAID BY THE PUR CHASER AND UNDER NO CIRCUMSTANCES SHALL BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES THE PRICE STATED FOR THE EQUIPMENT IS A CONSIDERATION IN LIMITING SELLER S LI...

Страница 3: ...g 5 2 3 Mounting 5 2 4 Removing Unit 5 2 5 Case Dimensions 6 SECTION 3 OUTPUT MODULES 7 3 1ModuleDescription 7 SECTION 4 BASIC WIRING 8 4 1 Typical Wiring Examples 8 4 2 Wiring Thermocouple and RTD Ci...

Страница 4: ...ify and Store 32 SECTION 7 CALIBRATION 33 7 1 Zero and Span Adjustments 33 Factory Set SECTION 8 TROUBLESHOOTING 34 8 1 Troubleshooting General 34 8 2 Troubleshooting Communications 35 FIGURES 1 1 Ord...

Страница 5: ...essure safety control Even the best components can be damaged or may not failsafe WarningNotes 1 B Output for resistance load only 2 An open thermocouple will disable the INDEX function 3 Note also th...

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Страница 9: ...mm 3 5 8 squarecutoutSeefigureforthe cutout and case dimensions The plug in controller does not have to be removed from its housing for mounting Remove two screws that hold the mounting slides and the...

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Страница 11: ...ll output to loads having an input impedance of 500 Ohms or less The cycle time setting must be ZERO for smooth current output Module Type S Similar to F but pulsed 20 Vdc output for driving solid sta...

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Страница 14: ...T AS POWER LINES If shielded RTD wire is used terminate the shield only at the controller end using the comer screw provided for that purpose NOTE RTDs tend to be shock sensitive and require extra car...

Страница 15: ...l etc Other recommended practices include Run sensor wires separately shield if possible and ground only one end oftheshield Install 01 ufd 100V or greater capacitors from each sensor terminal to case...

Страница 16: ...2Stepscan rate Slow and Faster after 5 seconds Index Key Selects Parameters to be addressed STAND BY CANCEL Key Disables outputs Unit is put in idle mode LED above switch lights in STAND BY mode STAN...

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Страница 18: ...is range A rear position is range B grouped s offered A 01F No Jumper 26F A 33F A 22F No Jumper 22C B 02F B 32F B 26C Consult Serial Tag for actual range and sensor type ordered Ranges are defined in...

Страница 19: ...y labelled SET POINT which allows the user to EXIT parameters 2 thru 16 back to parameter 1 set point After changing a value the ENTERKeymustbepressed Thisentersthenewvalueinmemory Ifit is not pressed...

Страница 20: ...s will be off On completion of inital setup push the key again LED off for normal operation press the INDEX key until parameter 9 cd appears in the process displayarea a Set 14 in lower display to gai...

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Страница 22: ...d using the INDEX key Select the level of security desired and enter the appropriate value into memory 1 Allows changes to set point only 8 Allows changes to first nine parameters only 14 Allows chang...

Страница 23: ...settings can be altered When neither 1 8 or 14 are entered only the access code can be altered NOTE4 Theconfigurationcodeallowstheusertoconfigurethealarmsfor process deviation high or low energizing T...

Страница 24: ...ate tuning Less than 100 F may not yield effective tuning settings Multi zone applications require Auto Tune units on each zone and simultaneous warmup Loss of power or a turn off during the Auto Tune...

Страница 25: ...type of cooling used 00 Oil cooling Use this Setting if No cooling is used 01 Air cooling Forced air 02 Water cooling above 212 F set point Operating Instructions Read Damping Settings before proceed...

Страница 26: ...parameters Also refer to Ziegler Nichols Tuning Method It is possible to set or fine tune the three mode parameters manually To manually enter parameters 1 Press Index button until Rt Rate HG Heat Gai...

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Страница 28: ...instability and temperature overshoots on startup Remember that the reset automatically tracks the rate rt adjustment 7 Connect cooling apparatus Observe control stability 8 If oscillation occurs lowe...

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Страница 30: ...erface box This module allows bi directional data transfer over a shielded twisted pair The twisted pair is a transmission line with drops to communicating devices Since it is a transmission line term...

Страница 31: ...should be connected to frame ground at one end only Signal ground is connected at both ends The RS232 module is configured for active operation 6 1 3 20 mA Current Loop This module allows bi direction...

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Страница 37: ...ie index key on the 6075 press the up down keys on the 6075 until both instruments agree press the ENTER key Set in a value on the calibrator equivalent to the high end capability of the unit under te...

Страница 38: ...k of case Repair or replace thermocouple Check for reversed thermocouple Wrong thermocouple type connected or internal range jumper in wrong position Check serial tag for sensor type and then check pr...

Страница 39: ...ATHENL Athena Controls Inc 5145 Campus Drive Plymouth Meeting PA 19462 Tel 610 828 2490 Fax 610 828 7084...

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