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Athena 18C Series, Руководство по эксплуатации

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TABLE OF CONTENTS

Installation 

        

 

  

4

Dimensions 

and 

Mounting 

         

4

Wiring 

         

5

Wiring 

for 

Options 

         

 

6

Output 

Types 

         

 

 

12

Operation 

         

 

 

13

Front 

Panel 

Controls 

         

 

 

13

Power 

On 

         

 

 

13

Security 

Levels 

         

 

 

16

Operating 

Modes 

 

         

 

 

16

Menu 

System 

Overview 

         

 

 

 

17

Parameter/Menu Descriptions 

 

 

                         1 9

Input Menu 

 

 

 

 

 

 

 

      1 9

Temperature 

Input 

         

 

 

 

 

20

Process 

(Linear) 

Input 

         

 

 

 

21

Display 

Menu 

         

 

 

 

22

Output 

Menu 

         

 

 

23

Control 

Menu 

         

 

 

24

PID 

Output 

and 

Control 

Menus          

 

 

25

On/Off 

Output 

and 

Control 

Menus 

 

         

 

 

26

Alarm 

Menu 

         

 

 

28

Ramp 

and 

Soak 

Menu 

         

 

 

30

Supervisor 

Menu 

         

 

 

31

Calibration 

Menu 

 

 

                      3 2

Options Menu 

 

 

                         3 3

Communications 

Menu 

         

 

 

34

Contact 

/ 

Digital 

 

Input 

Menu           

 

 

35

Auxiliary 

Output 

Menu 

         

 

 

 

 

 

36

Autotune 

Damping 

         

 

 

38

AutoTuning 

 

 

                    3 8

Manual 

Tuning 

 

 

 

                  4 0

Operation in Manual Mode 

 

 

 

 

 

 

 

        41

Error 

Codes 

 

 

                  4 2

Technical 

Specifications 

 

 

                 4 3

Recalibration 

Procedures 

 

 

                   4 5

Glossary 

 

 

                 4 6

FAQs 

         

 

 

 

 

48

Default 

Parameters/Process 

Parameters 

 

 

                     5 0

Warranty/Repairs 

 

 

                     5 1

DATE

DESCRIPTION

REVISION

TITLE

DWG

DATE

SCALE

DRAWN

CHECKED

Model 18C, 19C, 25C Operation Manual

900M505U01

1/22/2020

A

Содержание 18C Series

Страница 1: ...SERIES 18C 19C AND 25C TEMPERATURE PROCESS CONTROLLER OPERATION MANUAL...

Страница 2: ...thermal shock On Off Output with Adjustable Hysteresis and Deadband to maintain tight process control Field Configurable Process or Deviation Alarms Bumpless Auto Manual Transfer NEMA 4X Front Panel...

Страница 3: ...rol Menus 25 On Off Output and Control Menus 26 Alarm Menu 28 Ramp and Soak Menu 30 Supervisor Menu 31 Calibration Menu 3 2 Options Menu 3 3 Communications Menu 34 Contact Digital Input Menu 35 Auxili...

Страница 4: ...nspect it carefully for damage Never attempt to install and use a damaged unit 3 Verify that the ordering code number indicated on the side of the controller matches what was ordered Figure 1 Recommen...

Страница 5: ...ounting Insert the controller into the panel cutout from the front of the panel Place the mounting catches into the appropriate mounting slots at the top and bottom of the case housing and tighten the...

Страница 6: ...suppressor directly from Athena part number 235Z005U01 Figure 4 Contact Identification Thermocouple circuit resistance should not exceed 100 ohms for rated accuracy errors will occur at higher resist...

Страница 7: ...ower line contact 9 or 10 with a 2AG 0 5 amp rated fuse It is recommended that only instrument power is fused not power to the load Figure 8 Power Wiring Connection DUALALARM OUTPUTS OPTION T DUAL ALA...

Страница 8: ...relay contact is closed when either alarm is active The relay life is greater than 100 000 operations at 5 operations per second switching full load Connect load and supply voltage per the following t...

Страница 9: ...rminals may be used to set and access controller data Figure 14 Wiring for RS 232 Communications RS 485 COMMUNICATIONS OPTION B C RS 485 ONE TO MANY COMMUNICATIONS Option Description Provides one to m...

Страница 10: ...esistance for all remote indicators must be less than 400 ohms For voltage options the remote indicators are connected in parallel The sum of the currents for all remote indicators must be less than 1...

Страница 11: ...the input resistance is 255 ohms For voltage input options the input resistance is greater than 10K ohms Note Switch input option SE is only active when switch is closed The digital input option menu...

Страница 12: ...T 15 Y 15 T outputs directly driving non inductive loads small heaters can have cycle times as low as 0 2 seconds Output Type Description B 5 A 120 240 Vac relay normally open used for switching resis...

Страница 13: ...place the controller in Standby follow this procedure 1 Press and hold Mode Enter key until a menu label appears in upper display approximately three seconds 2 Press Raise or Lower key until appears i...

Страница 14: ...input the range and units of the input 0 to 20 mA 0 to 5 V 1 to 5 V etc The type of input speci ed a ects how the controller processes the input signal and calculates the output needed to achieve the...

Страница 15: ...these display parameters the controller will use the defaults 6 Choose how the outputs will be used and con gure the parameters that apply to the output function 7 For on o control customize the outpu...

Страница 16: ...he Mode Enter key after making your selection The Series C s operating modes are Manual Standby Normal Autotune Ramp Soak Recipe Run and Hold To select a different operating mode press the Mode Enter...

Страница 17: ...nd reverts to the Process Value display Each menu contains a logical group of parameters related to one another Furthermore the sequence of the menus has been carefully chosen to put the most importan...

Страница 18: ...sage control methods and alarms Available at the security level Control Used to select parameters associated with the control methods Available at the security level Alarm Used to select alarm paramet...

Страница 19: ...mV 0 100 mV 10 50 mV 0 1 V 0 5 V 0 10 V 1 5 V Input Type JMP 1 JMP 2 Thermocouple Out Out RTD Out Out Voltage 100 mV Out Out Voltage 100 mV In Out Current Process In In Note When you ordered your cont...

Страница 20: ...ct control This parameter is mainly used to slow down the flickering of the display when the decimal position chosen is greater than zero IF A TEMPERATURE INPUT TYPE HAS BEEN SELECTED THE FOLLOWING OP...

Страница 21: ...wer limit of the setpoint i e lowest value of the span of the sensor Upper Setpoint Limit Use the or to set the value of the upper limit of the setpoint i e the highest value of the span of the sensor...

Страница 22: ...e Use the or to select Celsius scale Use the or to select the Kelvin scale Blanking Use the or to set time between 0 1 and 9999 seconds before the setpoint display turns off How Do I Get Here 1 Press...

Страница 23: ...trol Menu will also change depending on the Output Type selected If you ordered two outputs you can select two different Output Types After setting your Output Type refer to the corresponding sections...

Страница 24: ...n or factory If both outputs are configured for use with alarms or turned off using the output 1 type and output 2 type parameters then the control menu will not be displayed Display Parameter Availab...

Страница 25: ...e to Use the or to select the high limit of the output between 1 and 100 Manual Reset Reverse acting heating Note the Integral Action Auto Reset parameter only appears if is selected in the Manual Res...

Страница 26: ...1 and the span of sensor Deadband 2 Use the or to select the value of deadband of output 1 which will range between the negative span of sensor to positive span of sensor Hysteresis Output 2 Use the o...

Страница 27: ...ified using the alarm value A low deviation alarm activates when the PV is below the process setpoint by the amount specified using the alarm value For example if you want an alarm to alert the operat...

Страница 28: ...on inverse normal alarms Output 2 Alarm Action to select latching alarm to select an event to select normal alarm Output 2 Alarm Operation to select Process Low to select Process high to select invers...

Страница 29: ...alarm is often used with this feature to ensure the process closely follows the rate ramp When the setpoint reaches the top of the ramp a soak period begins where the setpoint is maintained at this v...

Страница 30: ...anel via the Mode Menu or with the logic input option initiate and held resumed only The recipe cannot be edited while running Holdback Band Specifies the maximum number of degrees above or below setp...

Страница 31: ...oak Times 1 8 Use the or to select the soak time between 1 and 9999 minutes Soak Events 1 8 Alarm 1 On Alarm 1 O Alarm 2 On Alarm 2 O Disabled Note For Ramp Events and Soak Events to be employed Alarm...

Страница 32: ...values received since the last reset These readings are read only values To reset the values to allow new highest and lowest process values press the or key Lowest Reading Load Default Parameters Thi...

Страница 33: ...ation operation is triggered by pressing the up arrow key Please note that this menu can only be seen used when the controller has been set to the highest security setting Factory We strongly recommen...

Страница 34: ...he second setpoint can be enabled only by an external switch or signal Parameters are set in the menu AUXILLIARY OUTPUT this option allows the Setpoint Variable or Process Variable to be transmitted t...

Страница 35: ...te ground terminals refer to wiring diagram on next page RS 485 The RS485 multipoint capability allows up to 32 controllers to be connected together in a half du plex network or up to 100 controllers...

Страница 36: ...in the above menu a once selected press the button to return to the standard operating mode b to select the second setpoint activate the remote switch and the F1 indicator LED will illuminate indicat...

Страница 37: ...xiliary Output Menu Multiple remote indicators may be driven by the controller However current and voltage outputs cannot be used simultaneously For current mA options the remote indicators are connec...

Страница 38: ...ith switch The output signal is scalable in the Auxiliary Output Menu Multiple remote indicators may be driven by the controller However current and voltage outputs cannot be used simultaneously For c...

Страница 39: ...n off time of 10 seconds and represents a 50 percent power output The controller will cycle on and off while within the proportional band 2 PROPORTIONAL BAND A temperature band expressed in of fullsca...

Страница 40: ...values of the proportional derivative and integral action settings that have been determined In order for the controller to autotune properly the setpoint value must be at least 1 of span above or be...

Страница 41: ...seconds until menus appear b Press until appears c Press until appears The SV display will alternate between the parameter and its value d Press or to select 4 Under the Control menu make sure that t...

Страница 42: ...erating mode to Fixed Output Percentage To do this press the mode key for 4 seconds until the control mode is displayed Use the raise or lower keys to select FOP as the operating mode once selected pr...

Страница 43: ...to perform a soft reset and reinitialize the controller RAM Error Defaults Loaded EEPROM Write Failure Power Fail Resume Feature Disabled No further resume actions available plus a 2 digit code Unexpe...

Страница 44: ...perator Initiated from Front Panel Manual Control Operator Initiated from Front Panel MECHANICAL CHARACTERISTICS Display Dual 4 digit 0 36 9 2 mm LED display Process Value Orange Setpoint Value Menu G...

Страница 45: ...tocol Option id E REMOTE ANALOG SETPOINT 0 to 5V dc with switch Option id SA 1 to 5 Vdc with switch Option id SB 0 to 20 mA with switch Option id SC 4 to 20 mA with switch Option id SD Switch only Opt...

Страница 46: ...Calibration Low menu item in the Calibration Menu You must have Security Level set to Factory to access this menu 4 Dial Calibrator to prompted value on the controller s display See chart below for RT...

Страница 47: ...urns off Pressing any button causes the setpoint value display to reappear for the selected time interval CYCLE TIME The period of time in which the controller s output completes an on off cycle Propo...

Страница 48: ...rcentage OUTPUT HIGH LIMIT Prohibits the controller s output from going above the specified percentage PID OUTPUT TYPE Proportional Integral Derivative The controller modulates output power by adjusti...

Страница 49: ...e bias value Enter the setpoint of 150 The setpoint 150 will be displayed However the controller will use a setpoint of 200 The process value displayed will also be o set so that when the temperature...

Страница 50: ...pecify the time period over which the controller will average the input values before using the value in the calculation of control output values Q Why is the setpoint changing I haven t touched the c...

Страница 51: ...autotuning and when your controller is controlling well we recommend you write the displayed value for each of the menu parameters listed below If you do not use a listed parameter indicate N A Using...

Страница 52: ...THE TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED SELLER S MAXIMUM LIABILITY SHALL NOT EXCEED AND BUYER S REMEDY IS LIMITED TO EI...

Страница 53: ...53...

Страница 54: ...ntrols Inc Plymouth Meeting PA 1 610 828 2490 AthenaControls com sales athenacontrols com DATE DESCRIPTION REVISION TITLE DWG DATE SCALE DRAWN CHECKED Model 18C 19C 25C Operation Manual 900M505U01 1 2...

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