background image

19 

 

10.3.PNEUMATIC SPRAY MIST LUBRICATION SYSTEM MAINTENANCE 
10.3.1.

 Open the front door of the machine, and take out the coolant receptacle.  

10.3.2.

 The coolant prepared by opening the receptacle cover will be put into the receptacle provided that it is not 

filled completely (The coolant should be water based) 

 

10.3.3. 

Make sure that the hose on the cover is fully inserted into the receptacle and on the filter. 

10.3.4. 

The cover will be tightly closed and the hose will be placed inside the machine, making sure not to bend it.

 

10.3.5. 

The valve on the side will be turned to “ON" position when coolant is required 

 
 

 

 

Valve Closed 

Valve Open 

 
 

10.3.6. 

Coolant is sprayed onto the saw blade once the saw blade starts to rise, unless the valve is in OFF position.

 

 

10.4. WORK DAY END CARE 

10.4.1.   Disconnect the electrical power connections. (The Main Switch must remain in position 0.) 
10.4.2.   Clean all surfaces of the machine from the sawdust, chips and foreign materials. If cleaning of the protective 

housing is necessary, remove the front cover and wear gloves to protect your hands from the cutting edges 
of the saw. Use glasses to protect yourself from harmful substances.  

10.4.3.  If water and water based liquids are used during cutting operations, dry the machine with dry cloth at the 

end of the work.  

10.4.4.   Apply a thin layer of oil to the plate to protect it from corrosion. If it is not to be used for a long time, lubricate 

with a protective oil.  

10.4.5.   Avoid materials that damage the paintwork while cleaning the machine. 
10.4.6.   Lubricate both surfaces with machine oil or a protective oil to protect the saw from corrosion. 
 
 
 

 

11.

  

TROUBLESHOOTING 

       Our suggestions to get rid of immediate problems. If the fault can not be rectified or you encounter a fault other 
than those listed below, please contact the technical service. 
 

 

TROUBLES 

CAUSES 

REMEDY 

Low surface quality (at 
aluminum and similar materials); 

 

Rough surface, 

 

Large chip, 

 

Not homogenous 
surface, 

 

Saw blade traces 
visible 
 

Not cooling the saw blade 
surfaces 

Lubricating the saw blade cutting 
surfaces, 
Using of cooling liquid. 

Using of damaged or blunt saw 
blade 

Check the saw blade teeth. Replace 
if necessary. 

Saw blade moves to quick 

The cutting speed is too high fort he 
material. Decrease the cutting 
speed. 

Motor does not work (Start 
button is pressed, not working) 

No power supply to the machine 

Check the electric cable 
connections. Check the electric 
power sockets. 

Motor is working but the 
pneumatic clamp piston do not 
work. 

The air supply connections are 
missing, or the air pressure is too 
lowç 

Check the air compressor 
connections. Adjust the air pressure 
between 6-8 Bar on the conditioner. 

Содержание CRATER-06 A

Страница 1: ...1 CRATER 06 A AUTOMATIC UPCUT MITER SAW USER S MANUAL ...

Страница 2: ...n 3 4 Safety Symbols ond their Meanings 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electrical Connection 5 3 Air Pressure Adjustment 6 Machine Safety Information 7 Operation 7 1 Miter Cut 8 Safe Installation of the Saw Blade 9 Safe Installation of Motor Belt 10 Maintenance 10 1 Routine Controls Maintenance and Work Starting 10 2 Discharging Air from the Hydro Pneu...

Страница 3: ...ts The operator adjusts the rising speed of the saw blade see Figure 1 depending on the material to cut Miter cuts at 150 22 50 300 450 900 are set via lock pin Any intermediate angles are manually set by tightening a bolt located on the turntable You can also cut at 900 on the right side again with spring set The machine has been designed in full conformity with UL CSA and CE Safety Directives Th...

Страница 4: ...de will not rise for safety reasons unless the top guard is fully closed 2 2 TECHNICAL FEATURES 2 2 KW 3 HP D 450 mm 18 d 30 32 mm 3000 rpm 6 8 Bar 90 120 psi 14 lt min 80x96x137 cm 31 x38 x54 225 kg 495 lbs Top Guard Control Panel Electric and Pneumatic Panel ...

Страница 5: ...5 2 3 CUTTING DIAGRAM 2 4 OVERALL DIMENSIONS 2 5 PARTS LIST AND TECHNICAL DRAWINGS ...

Страница 6: ..._SAW_SHAFT_PIPE 1 8 PJ_BELT_MOTOR_PULLEY Q52x56x10KNL 1 9 PJ 483_BELT 1 10 MOTOR_2 2KW_B14_3000RPM 1 11 LME 30 UU 4 12 SAW COUPLING 1 13 WASHER 30 32 mm 1 14 SAW BLADE Ø450 18 1 15 REAR CLEVIS SPECIAL WASHER 1 16 CR 450_SAW_FLANGE 1 17 CR 450_MOTOR_PULLEY_WASHER 1 18 CR 450_SAW_SHAFT_NUT 1 19 CR 450_MOTOR_TENSION_BOLT_PRESSING_WASHER 1 20 CR 450_SAW_SAFETY 1 21 A_H B_M6x20 6 22 A_H B_M8x20 1 ...

Страница 7: ... panel there is the pneuamtic panel where also the coolant bin of the spray mist system is located Please make sure that you use proper coolant water based for your cutting process The control panel door has to be closed and locked during operation In case of service carried out for maintenance and possible defects DISCONNECT POWER AND OMPRESSED AIR SUPPLY TO THE SAW If the air pressure falls belo...

Страница 8: ...8 2 7 PNEUMATIC CIRCUIT SCHEME ...

Страница 9: ...9 2 8 ELECTRIC POWER SCHEME ...

Страница 10: ...10 3 SAFETY ...

Страница 11: ... for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damage during operation don t touch and unplug it Never use damaged...

Страница 12: ...one by qualified personnel only 4 1 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 1 2 The machine is delivered wrapped in nylon and packet in carton box unless other form of packing is agreed upon with the customer 4 1 3 For the weight and overall dimensions of the machine see Technical Features 5 INSTALLATION OF THE MACHINE The...

Страница 13: ...lock the conditioner setting knob by pushing it downwards 5 3 3 Manufacturer recommended lubricant for conditioner TELLLUS C 10 BP ENERGOL HLP 10 MOBILE DTE LIGHT 6 MACHINE SAFETY INFORMATION 6 1 1 It is forbidden to work by removing protective security equipment such as protective safety covers and such 6 1 2 Your machine must be operated with the voltage on the technical label Make electrical in...

Страница 14: ...nly be opened when the machine is serviced and cleaned or when the saw blade is replaced In such case switch the Main Switch to 0 to power off the saw Only after that open the front door and rear cover 7 1 6 Loosen the M8 handles of the clamp cylinder brackets to enable clamp pistons adjustment width and height according to the material size Once adjusted tighten the clamp cylinders Before you fix...

Страница 15: ...o 6 8 bar If your air pressure drops below 4 Bar the saw blade will not move and the clamps will not work until the air pressure is returned to the desired level due to operational safety 7 1 15 The air conditioner unit collects the water contained in the air system into the collection container in order to avoid damage o the pneumatic system components Periodically on the working day drain the wa...

Страница 16: ... sharpening replacement of saw blade is necessary 8 1 8 When replacing the saw blade with a new one use the portion of the saw blade that corresponds to the saw blade diameter You can order new saw blades from ATech The bore diameter is both 30 and 32mm 9 SAFE INSTALLATION OF MOTOR BELT Follow the instructions below to safely replace the motor belt of your saw 9 1 1 Move the MAIN SWITCH on the mac...

Страница 17: ...against wear bending cracking and breakage before each use Turn carefully to see each tooth of the saw after removing the saw protective housing If the saw is damaged change the saw 10 1 4 Check the air pressure system pressure If necessary set the air pressure around 6 8 bar 10 1 5 Check the air pressure filters and the oil level in the conditioner If you do not have enough oil complete it Discon...

Страница 18: ...omes out 9 When the oil is foam free stop the process and wipe with a dry cloth Replace hydro pneumatic cylinder 2 2 OIL ADDING METHOD It is possible that necessary oil level is reduced after the air discharge process Since the amount of oil in the system is reduced the rising distance of the saw blade can be reduced Here s what you need to do to get your saw blade to reach the maximum height agai...

Страница 19: ...tting operations dry the machine with dry cloth at the end of the work 10 4 4 Apply a thin layer of oil to the plate to protect it from corrosion If it is not to be used for a long time lubricate with a protective oil 10 4 5 Avoid materials that damage the paintwork while cleaning the machine 10 4 6 Lubricate both surfaces with machine oil or a protective oil to protect the saw from corrosion 11 T...

Страница 20: ...alified electrician No lubrication It may be related to the oil amount oil fluidity or valve Check the oil level Observe the oil hose in the oil Open the valve Be sure to use the appropriate oil Blow air into the end of the hose inside the drum with an blow gun Lubrication is less It may be related to the sprayer Open the dimmer on the sprayer ...

Отзывы: