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7.    OPERATION

 

       Heavy duty upcut saws model CRATER  are designed for cutting of non-ferrous metals (aluminum), vinyl and 
wood. The operator adjusts the rising speed of the saw blade according to the material to cut using the knob on next 
to the operator control panel on the lefty. Make sure to use proper saw blades with sharp carbide tips to achieve 
optimum cutting results.  

 
7.1. MITER CUTS 

 
 

7.1.1.   Do not try to cut prior to clamping the material using the toggle switch on the control panel.  
7.1.2.   Your saw is equipped with twin vertical and horizontal pneumatic clamps. These can be easily adjusted to 

the right & left, up & down to clamp your material to cut properly.  

7.1.3.   Once the toggle switch is engaged the piston cylinders move forward and clamp the workpiece. 

 

 

Make sure that the clamp tips are outside the cutting area before starting the cutting process.  
 

 

 

CORRECT 

WRONG

 

7.1.4. 

Avoid  accidentally  touching  the  buttons  on  the  control  board.  If  you  face  any  danger 
situation immediately press the Emergency Stop Button on the control panel.  

 

7.1.5.   Close the front door of the control panel and lock it with the key. (If the front door is open, 

the motor will not operate for safety reasons). 

 

NOTE:   The front door and rear panel cover can only be opened when the machine is serviced and cleaned, 

or when the saw blade is replaced. In such case switch the Main Switch to 0 to power off the saw. 
Only after that open the front door and rear cover.   

 

7.1.6.   Loosen the M8 handles of the clamp cylinder brackets to enable clamp pistons adjustment (width and height) 

according to the material size. Once adjusted tighten the clamp cylinders.  

 

Before you  fix the miter system after moving it,  be sure  to check the parallel of the miter with 
"miter used for precise adjustment". 
 

NOTE: Ensure that the Main Switch position is in the 0 position during this operation. 

 

7.1.7.   Set the cutting depth of the material to be cut according to the engraved angle degrees (15

0

-22.5

0

-30

0

-45

0

-

90

0

) on the side of the turntable. Pull the lock pin knob in the middle of the turntable to release and turn it. 

Release the lock pin into the desired angle setting, which will then be locked. For any intermediate angles 
release the lock pin know (by pulling it), turn the turntable to the desired angle, and fix the turntable at that 
angle by tightening the bolt next to the lock pin knob.  

 

NOTE:  When performing miter cut operations on the saw, make sure that the clamps and 
right-left back fences are outside the cutting area. 

 

7.1.8.   Set the length of the material to be cut to the desired unit of measure in meters/inch. Once the desired piece 

size has been set, tighten the piece to fix the profile rest.  

 CAUTION! 

 CAUTION! 

Содержание CRATER-06 A

Страница 1: ...1 CRATER 06 A AUTOMATIC UPCUT MITER SAW USER S MANUAL ...

Страница 2: ...n 3 4 Safety Symbols ond their Meanings 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electrical Connection 5 3 Air Pressure Adjustment 6 Machine Safety Information 7 Operation 7 1 Miter Cut 8 Safe Installation of the Saw Blade 9 Safe Installation of Motor Belt 10 Maintenance 10 1 Routine Controls Maintenance and Work Starting 10 2 Discharging Air from the Hydro Pneu...

Страница 3: ...ts The operator adjusts the rising speed of the saw blade see Figure 1 depending on the material to cut Miter cuts at 150 22 50 300 450 900 are set via lock pin Any intermediate angles are manually set by tightening a bolt located on the turntable You can also cut at 900 on the right side again with spring set The machine has been designed in full conformity with UL CSA and CE Safety Directives Th...

Страница 4: ...de will not rise for safety reasons unless the top guard is fully closed 2 2 TECHNICAL FEATURES 2 2 KW 3 HP D 450 mm 18 d 30 32 mm 3000 rpm 6 8 Bar 90 120 psi 14 lt min 80x96x137 cm 31 x38 x54 225 kg 495 lbs Top Guard Control Panel Electric and Pneumatic Panel ...

Страница 5: ...5 2 3 CUTTING DIAGRAM 2 4 OVERALL DIMENSIONS 2 5 PARTS LIST AND TECHNICAL DRAWINGS ...

Страница 6: ..._SAW_SHAFT_PIPE 1 8 PJ_BELT_MOTOR_PULLEY Q52x56x10KNL 1 9 PJ 483_BELT 1 10 MOTOR_2 2KW_B14_3000RPM 1 11 LME 30 UU 4 12 SAW COUPLING 1 13 WASHER 30 32 mm 1 14 SAW BLADE Ø450 18 1 15 REAR CLEVIS SPECIAL WASHER 1 16 CR 450_SAW_FLANGE 1 17 CR 450_MOTOR_PULLEY_WASHER 1 18 CR 450_SAW_SHAFT_NUT 1 19 CR 450_MOTOR_TENSION_BOLT_PRESSING_WASHER 1 20 CR 450_SAW_SAFETY 1 21 A_H B_M6x20 6 22 A_H B_M8x20 1 ...

Страница 7: ... panel there is the pneuamtic panel where also the coolant bin of the spray mist system is located Please make sure that you use proper coolant water based for your cutting process The control panel door has to be closed and locked during operation In case of service carried out for maintenance and possible defects DISCONNECT POWER AND OMPRESSED AIR SUPPLY TO THE SAW If the air pressure falls belo...

Страница 8: ...8 2 7 PNEUMATIC CIRCUIT SCHEME ...

Страница 9: ...9 2 8 ELECTRIC POWER SCHEME ...

Страница 10: ...10 3 SAFETY ...

Страница 11: ... for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damage during operation don t touch and unplug it Never use damaged...

Страница 12: ...one by qualified personnel only 4 1 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 1 2 The machine is delivered wrapped in nylon and packet in carton box unless other form of packing is agreed upon with the customer 4 1 3 For the weight and overall dimensions of the machine see Technical Features 5 INSTALLATION OF THE MACHINE The...

Страница 13: ...lock the conditioner setting knob by pushing it downwards 5 3 3 Manufacturer recommended lubricant for conditioner TELLLUS C 10 BP ENERGOL HLP 10 MOBILE DTE LIGHT 6 MACHINE SAFETY INFORMATION 6 1 1 It is forbidden to work by removing protective security equipment such as protective safety covers and such 6 1 2 Your machine must be operated with the voltage on the technical label Make electrical in...

Страница 14: ...nly be opened when the machine is serviced and cleaned or when the saw blade is replaced In such case switch the Main Switch to 0 to power off the saw Only after that open the front door and rear cover 7 1 6 Loosen the M8 handles of the clamp cylinder brackets to enable clamp pistons adjustment width and height according to the material size Once adjusted tighten the clamp cylinders Before you fix...

Страница 15: ...o 6 8 bar If your air pressure drops below 4 Bar the saw blade will not move and the clamps will not work until the air pressure is returned to the desired level due to operational safety 7 1 15 The air conditioner unit collects the water contained in the air system into the collection container in order to avoid damage o the pneumatic system components Periodically on the working day drain the wa...

Страница 16: ... sharpening replacement of saw blade is necessary 8 1 8 When replacing the saw blade with a new one use the portion of the saw blade that corresponds to the saw blade diameter You can order new saw blades from ATech The bore diameter is both 30 and 32mm 9 SAFE INSTALLATION OF MOTOR BELT Follow the instructions below to safely replace the motor belt of your saw 9 1 1 Move the MAIN SWITCH on the mac...

Страница 17: ...against wear bending cracking and breakage before each use Turn carefully to see each tooth of the saw after removing the saw protective housing If the saw is damaged change the saw 10 1 4 Check the air pressure system pressure If necessary set the air pressure around 6 8 bar 10 1 5 Check the air pressure filters and the oil level in the conditioner If you do not have enough oil complete it Discon...

Страница 18: ...omes out 9 When the oil is foam free stop the process and wipe with a dry cloth Replace hydro pneumatic cylinder 2 2 OIL ADDING METHOD It is possible that necessary oil level is reduced after the air discharge process Since the amount of oil in the system is reduced the rising distance of the saw blade can be reduced Here s what you need to do to get your saw blade to reach the maximum height agai...

Страница 19: ...tting operations dry the machine with dry cloth at the end of the work 10 4 4 Apply a thin layer of oil to the plate to protect it from corrosion If it is not to be used for a long time lubricate with a protective oil 10 4 5 Avoid materials that damage the paintwork while cleaning the machine 10 4 6 Lubricate both surfaces with machine oil or a protective oil to protect the saw from corrosion 11 T...

Страница 20: ...alified electrician No lubrication It may be related to the oil amount oil fluidity or valve Check the oil level Observe the oil hose in the oil Open the valve Be sure to use the appropriate oil Blow air into the end of the hose inside the drum with an blow gun Lubrication is less It may be related to the sprayer Open the dimmer on the sprayer ...

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