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oval.  It  is  not  recommended  to  use  rectangular  shell,  as  due  to  the  temperature  fluctuations,  its  walls 
deform, gaps appear at the element junction points, through which the condensate falls on the walls of 
the stone chimney, and an additional air is sucked in, which reduces traction of the chimney.

 

Traction of 

smoke should correspond to the calculated value of traction  (see the table of technical data). The shell 
should be constructed by the factory and certified. 

Minimum permissible height of the chimney should be at least 6 m. The top of the chimney 

should be above the top roof at least by 0, 5 m. If the chimney is in bigger distance than 1 m from the 
top roof, the top of the chimney should level with the line going down from the top roof with no bigger 
than 10° angle from the horizon. You should also evaluate the influence of different obstacles present 
around  the  building  (trees,  other  buildings,  etc.)  (see  fig.  3).

 

There  can  not  be  connected  any  other 

equipment to the chimney connected with the boiler. 

Electrical installation with earthing should be installed for connection of the electrical part of 

the  boiler  pursuant  to  electrical  safety  requirements  (see  a

 

principal  electricity  scheme,  fig.  4). 

PROTECT isolation of the connection cable from damages! 

 

5. FUEL 

 

The boiler is fired only by firewood and different briquettes. It is prohibited to fire by coal. It 

is recommended to fire dry firewood (15-20% moisture content). The drier is the firewood, the bigger its 
caloric content. When a moisture content of the firewood is 20%, thermal value of 1 kg is approximately 
4 kWh; when the moisture content is 50%, its thermal value reduces in half. 

The  length  of  the  firewood  should  be  at  least  5  cm  shorter  than  the  length  of  the  boiler 

combustion chamber, i.e.:  

 

Boiler type 

G-18 

G- 25 

G- 31,5 

G- 40 

G- 50 

G- 80 

G- 100 

The  maximal  length  of 
the firewood in mm 

310 

450 

550 

550 

750 

750 

750 

 
The  recommended  thickness  of  the  firewood  is  100-150  mm.  Larger  firewood  should  be 

split at least once. 

WARNING!

 Don’t fire newly prepared and too damp firewood! 

Recommendations for firewood preparation: 

-

 

Put  split  firewood  into  well  ventilated  and,  if  possible,  well  sun  lightened  place. 
Firewood should be well protected from rain and snow; 

-

 

stow the split firewood with sufficient gaps in between in order for a freely circulating air 
to withdraw the moisture evaporated from the firewood; 

-

 

there  should  be  a  sufficient  space  atop  of  the  firewood  up  to  the  roof  and  such 
ventilation that wet air could drift away; 

-

 

it is not recommended to store freshly cut (undried) firewood in the cellar, as its drying 
requires  sun  and  free  air  circulation.  Dry  firewood  could  be  stored  in  the  cellar  where 
sufficient ventilation is guaranteed; 

-

 

It  is  recommended  to  dry  split  firewood  under  above  described  conditions  in 
dependence  with  the  type  of  the  wood:  soft  wood  (alder,  asp,  fir,  willow  etc.)  –  no 
shorter than 8 months, hard wood (oak, ash, birch, etc.) – no shorter than 20 months. 

 

6. EXPLOITATION 

 
Preparation for heating 

Before  kindling  the  boiler,  check  the  edge  (5)  position  at  the  lower  combustion  chamber 

(see  fig.  2):  the  edges  should  be  pressed  to  the  rear  wall  of  the  boiler;  ~  100  mm  gap  should  be 
between the wall and the edge in the front. 

At  the  rear  part  of  the  boiler  at  the  air  inlet  above  the  ventilator  there  is  a  damper  to 

regulate the air inlet to the upper burning chamber and heater (fig. 12). Operation of the damper: after 
loosening the screw push the damper until the support and then pull by 15 mm (till the marking on the 
damper plate) and then tighten it with screw. This damper has to be adjusted during the preparation for 
handling.  It  is  recommended  to  check  the  position  of  this  damper  at  the  beginning  of  the  heating 
season. 

During heating season don’t put firewood and other flammable materials on the boiler (or at 

unsafe distance). You can cause a fire! 

Fill  the  heating  system  with  water.  The  filling  pressure  has  to  exceed  the  hydrostatic 

pressure by 0, 2 bars but no exceeding the working pressure of the boiler. When the system is filled up 
with  water,  check  tightness  of  the  whole  system  before  kindling  the  boiler  and  afterwards  when  the 
operation reaches its standard mode. 

Check if the air is sufficiently drained from the heating system. 

 

Содержание G-100 MES

Страница 1: ...62161 Alytus Ulonų 33 Lithuania tel 370 315 75449 fax 370 315 75352 HEATING BOILERS Astra G 18MES Astra G 25MES Astra G 31 5MES Astra G 40MES Astra G 50MES Astra G 80MES Astra G 100ES MANUAL OF INSTALLATION AND EXPLOITATION 2011 ...

Страница 2: ...t connection cable from damages 1 10 Monitor operation of temperature regulation devices and manometer readings If notice an abnormal boiler operation stop heating and eliminate damages 1 11 Kindle the boiler and put the firewood into the boiler only as indicated in section 6 of this passport 1 12 Keep children away from the boiler Only adults can serve the boiler 1 13 Before kindling the boiler c...

Страница 3: ...g frame and polyethylene film and unscrew bolts of boiler fastening to the packaging base Take off the boiler from the packaging base WARNING Opening the doors of the boiler check if all tools listed in the section THE BOILER KIT are there Check if painted surfaces haven t been damaged components not battered control and regulation equipment not broken during transportation If notice any inadequac...

Страница 4: ...essel is installed at the highest point of the heating system it should be disconnected from the system and an automatic air escaper installed instead as well as a closed expansion vessel at the boiler see fig 4 There must be no shut off valves between the boiler and safety valve The technical characteristics of the safety valve Instrument Technical characteristics Type of boiler Safety valve Conn...

Страница 5: ...nd closer to the chimney pot Leave at least 600 mm gap between the back wall of the boiler and building structure for boiler servicing and cleaning The smallest distance between a lateral wall of the boiler and building structure is 400 mm If building structure is of the flammable materials this distance should be doubled At least 800 mm gap should be left from the other side of the boiler to have...

Страница 6: ...prepared and too damp firewood Recommendations for firewood preparation Put split firewood into well ventilated and if possible well sun lightened place Firewood should be well protected from rain and snow stow the split firewood with sufficient gaps in between in order for a freely circulating air to withdraw the moisture evaporated from the firewood there should be a sufficient space atop of the...

Страница 7: ...cal description of the electronic regulator Emergency thermostat of the water temperature safety switch 95 o C If the water temperature due to the unforeseen reasons exceeds the maximal allowable limit safety thermostat emergency switch switches off the ventilator of the air supply Combustion intensity will decrease and the temperature of water will drop When the emergency thermostat comes into ac...

Страница 8: ...d not only well isolates burning firewood from the air oxygen but also cools down the burning zone Then when the boiler cools down sand can be easily cleaned and removed 7 POSSIBLE DAMAGES Damage Cause Ways of elimination 1 The set temperature power cannot be reached Not enough water in the heating system Thermo regulator or ventilator is broken Bad quality fuel high moisture content very large fi...

Страница 9: ... pressure of boiler bar 4 0 4 0 4 5 4 5 4 5 4 5 4 5 Max allowable water temperature in the boiler O C Max allowable working water temperature in the boiler O C 108 95 108 95 108 95 108 95 108 95 108 95 108 95 Electric characteristics voltage V frequency Hz 220 50 220 50 220 50 220 50 220 50 220 50 220 50 used power W 50 50 50 50 80 80 80 Level of electric protection of boiler Dimensions height mm ...

Страница 10: ...stallation and the first kindling and regulation works One year guarantee is given to the boiler ventilator thermo regulators and door stuffing tightening ropes 2 Guarantee validation conditions guarantee is valid from the boiler selling date guarantee is valid if the boiler is installed connected to the heating system and exploited under the requirements of this passport 3 Guarantee is not applie...

Страница 11: ... No Selling date place seal Seller s name surname signature BOILER START UP AND ADJUSTMENT CARD Start up adjustment date Start up and adjustment performing company Certificate No Employee s name surname signature Employee s qualification certificate No ...

Страница 12: ......

Страница 13: ...ASTRA G 100 MES 810 1230 1590 1220 185 115 1200 180 G2 1 Frame 12 Damper hinge of upper combustion chamber 2 Combustion chambers opening the flue 3 Ceramic shell 13 Control panel 4 Air path with ventilator 14 Outlet of water 5 Ceramic edge 16 Flue cleaning cap 6 Flue 17 Adjustable legs 7 Sensors of the thermoregultors and 18 Connection of the cooling serpentinre emergency thermostate 19 Nozzle of ...

Страница 14: ...tribution scheme Scheme for the wunection of serpertine of emergency cooling Filter To sewage Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C Sensor of Thermostatic Safety valve Astra G 31 5 Thermical sofety valve Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C To sewage Filter Astra G 40 ...

Страница 15: ...L13 L2 N L13 L14 PE PE PE KM 220 V PE M F SK S2 S1 KR L1 L 5 pic Electric scheme electronic control S1 lilet switch R595KMET2F S2 ventiliator switch R392KYFT2C SK emergency thermostat LA322 96111338 F safety plug 2A M1 ventiliator GR03710 L25X0E12 03 KM syocket connection KR controller KR 4 ...

Страница 16: ...d their position in heat boiler No Ceramic Type of heat boiler insert G 31 5 G 40 1 1 Burner ŠK 23 07 001 1 0 2 ŠK 50 07 001 0 1 2 Chopper ŠK 23 00 006 1 0 ŠK 50 00 010 0 1 3 Segments 3 G 18 00 004 2 0 G 18 00 004 01 0 2 ...

Страница 17: ...m thwart this product designated comply with the conditions of the following 1 Requirements of the directives 97 23 EC p2 3 2006 95 EC These standards were applied for the above mentioned products EN 303 5 EN 12828 EN 60335 1 EN 60529 Procedure of conformity evaluation according to regalement 97 23 EC 2 3 is executed by TÜV Thüringen Certification No 0662 0373 05 No 0662 0528 06 Alytus 2009 date V...

Страница 18: ...erature of the water in the boiler For the change of the temperature it is necessary to press and to keep the related key for the increasing for decreasing After the few seconds after the last press of the key the set temperature is saved and the indicator starts to show the measured temperature of the water when indicator shows the set temperature there is a point lighting near the digits when in...

Страница 19: ...e or electric heating If there is installed electric heating it can be swicthed off automaticaly when the boiler is on the mode heating off In order to activate or desactivate this control it is necessary to keep pressed the key P 7 There will apear On at the indicator activated ir OF switched off The servicing personnel set the temperatures of switching on off for the electric heating referring t...

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