background image

 

Working pressure   

 

 

 

10 bar 

Pipe of sensor L=142 mm, external thread ½“ 

ATTENTION ! 

The system of the emergency cooling of the boiler can not be used for the 

heating of water

.

 

Description of the principal scheme of the boiler room.

 When the water temperature in 

the boiler reaches 

60

0

C there is launched circulation pump connected with the boiler. Water circulates 

through the thermostatic mixing valve in the cycle „boiler – thermostatic mixing valve – boiler“.   
Heating system is equipped with the programmed automatic control processor and 3-way mixing valve 
with  electric  drive  (if  the  heating  system  is  not  equiped  with  the  programmed  automatic  control 
processor  and  3-way  mixing  valve  with  electric  drive  there  can  be  installed  manual  operation  3-way 
mixing  valve    and  to  perform  the  regulation  of  heating  system  in  manual  way).    When  the  water 
temperature rises further the programmed processor control and regulate the temperature of the water 
supplied from the accumulation tank to the heating system. This temperature   depends very much on 
the outside and ambient temperatures measured with the sensor.  
In  order  to  avoid  the  corrosion  of  boiler  caused  by  the  water  condensate  in  the  temperatures  below 
55

0

C  thermostatic mixing  valve  automatically  ensures  that  the  minimal  temperature  of  water  returning  

to the heating boiler is  60

0

C. 

Installing the boiler, the following requirements should be fulfilled: 

 

The boiler should be installed in a closed heating system with a closed (membranous) 
expansion vessel, the volume of which should be no less than 10% of the total volume 
of a heating system (including the boiler). The closed heating system is the system with 
no free access to atmospheric air, which actuates corrosion. Due to this, it is restricted 
to  drain  water  from  the  system  without  a  particular  reason  (e.g.  in  summer,  etc.).  It  is 
also  necessary  to  ensure  tightness  of  the  system  in  order  to  need  fewer  refills  with 
fresh water having free oxygen. Quantity of the additional water should not exceed 5% 
of water volume of the system per year. If an open expansion vessel is installed at the 
highest point of the heating system, it should be disconnected from the system and an 
automatic  air  escaper  installed  instead  as  well  as  a  closed  expansion  vessel  at  the 
boiler (see fig. 4). 

 

There must be no shut-off valves between the boiler and safety valve.  

 
The technical characteristics of the safety valve:

 

Instrument 

Technical characteristics 

Type of boiler 

Safety valve 

Connection  diameter  does 
not  exceed  ½”,  opening 
pressure 2 bar 

Astra G-18, Astra G-25,  

Safety valve  

Connection  diameter  does 
not  exceed  3/4”,  opening 
pressure 3 bar 

Astra G-31,5, Astra G-40,   
Astra G-50, Astra G-80,  
Astra G-100, 

Temperature – pressure 
gauge 

Range of pressure 0-4 bar 
Temperature 0-120°C 

All the boilers 

 

Water  from  the  safety  valve  should  be  conducted  via  an  offtake  duct.  It  should  be 

conducted in the way that  the water let by the valve  would safely flow, avoiding exposure with people 
and electrical parts of the boiler. The diameter of the offtake duct should be no less than the diameter of 
the  offtake  opening  connection  branch  of  the  safety  valve.  Total  length  of  the  offtake  duct  should  not 
exceed  2  metres.  Installing  this  duct,  no  more  than  2  elbow  joints  at  90

0

  angles  should  be  used.  No 

closed, adjustable or other reinforcements should be installed in the valve water offtake duct. This duct 
should be installed in the way to see the offtake flow of the water. If the end of the duct is to be hidden 
(e.g. in the sewerage pipe), then this duct should have a special funnel enabling to see the offtake flow 
of the water. 

WARNING! 

Operation of the safety valve should be checked at least once per month. The 

valve is opened for a while by turning its head to see a small quantity of the offtake water. Avoiding this, 
due  to  a  high  temperature  impact,  the  components  of  the  valve  may  stick  together  and  serious 
damages of the boiler and the heating system may occur as well as danger arise for human health and 
life. 

 

The temperature of the returning water from the heating system to the boiler should be 
no  less  than  60

°

C.  This  is  the  only  way  to  prevent  the  walls  of  the  boiler  combustion 

chambers from weeping, and the boiler will be protected from corrosion. To ensure the 
temperature  of  the  returning  water  to  the  boiler  and  to  regulate  water  temperature  of 

Содержание G-100 MES

Страница 1: ...62161 Alytus Ulonų 33 Lithuania tel 370 315 75449 fax 370 315 75352 HEATING BOILERS Astra G 18MES Astra G 25MES Astra G 31 5MES Astra G 40MES Astra G 50MES Astra G 80MES Astra G 100ES MANUAL OF INSTALLATION AND EXPLOITATION 2011 ...

Страница 2: ...t connection cable from damages 1 10 Monitor operation of temperature regulation devices and manometer readings If notice an abnormal boiler operation stop heating and eliminate damages 1 11 Kindle the boiler and put the firewood into the boiler only as indicated in section 6 of this passport 1 12 Keep children away from the boiler Only adults can serve the boiler 1 13 Before kindling the boiler c...

Страница 3: ...g frame and polyethylene film and unscrew bolts of boiler fastening to the packaging base Take off the boiler from the packaging base WARNING Opening the doors of the boiler check if all tools listed in the section THE BOILER KIT are there Check if painted surfaces haven t been damaged components not battered control and regulation equipment not broken during transportation If notice any inadequac...

Страница 4: ...essel is installed at the highest point of the heating system it should be disconnected from the system and an automatic air escaper installed instead as well as a closed expansion vessel at the boiler see fig 4 There must be no shut off valves between the boiler and safety valve The technical characteristics of the safety valve Instrument Technical characteristics Type of boiler Safety valve Conn...

Страница 5: ...nd closer to the chimney pot Leave at least 600 mm gap between the back wall of the boiler and building structure for boiler servicing and cleaning The smallest distance between a lateral wall of the boiler and building structure is 400 mm If building structure is of the flammable materials this distance should be doubled At least 800 mm gap should be left from the other side of the boiler to have...

Страница 6: ...prepared and too damp firewood Recommendations for firewood preparation Put split firewood into well ventilated and if possible well sun lightened place Firewood should be well protected from rain and snow stow the split firewood with sufficient gaps in between in order for a freely circulating air to withdraw the moisture evaporated from the firewood there should be a sufficient space atop of the...

Страница 7: ...cal description of the electronic regulator Emergency thermostat of the water temperature safety switch 95 o C If the water temperature due to the unforeseen reasons exceeds the maximal allowable limit safety thermostat emergency switch switches off the ventilator of the air supply Combustion intensity will decrease and the temperature of water will drop When the emergency thermostat comes into ac...

Страница 8: ...d not only well isolates burning firewood from the air oxygen but also cools down the burning zone Then when the boiler cools down sand can be easily cleaned and removed 7 POSSIBLE DAMAGES Damage Cause Ways of elimination 1 The set temperature power cannot be reached Not enough water in the heating system Thermo regulator or ventilator is broken Bad quality fuel high moisture content very large fi...

Страница 9: ... pressure of boiler bar 4 0 4 0 4 5 4 5 4 5 4 5 4 5 Max allowable water temperature in the boiler O C Max allowable working water temperature in the boiler O C 108 95 108 95 108 95 108 95 108 95 108 95 108 95 Electric characteristics voltage V frequency Hz 220 50 220 50 220 50 220 50 220 50 220 50 220 50 used power W 50 50 50 50 80 80 80 Level of electric protection of boiler Dimensions height mm ...

Страница 10: ...stallation and the first kindling and regulation works One year guarantee is given to the boiler ventilator thermo regulators and door stuffing tightening ropes 2 Guarantee validation conditions guarantee is valid from the boiler selling date guarantee is valid if the boiler is installed connected to the heating system and exploited under the requirements of this passport 3 Guarantee is not applie...

Страница 11: ... No Selling date place seal Seller s name surname signature BOILER START UP AND ADJUSTMENT CARD Start up adjustment date Start up and adjustment performing company Certificate No Employee s name surname signature Employee s qualification certificate No ...

Страница 12: ......

Страница 13: ...ASTRA G 100 MES 810 1230 1590 1220 185 115 1200 180 G2 1 Frame 12 Damper hinge of upper combustion chamber 2 Combustion chambers opening the flue 3 Ceramic shell 13 Control panel 4 Air path with ventilator 14 Outlet of water 5 Ceramic edge 16 Flue cleaning cap 6 Flue 17 Adjustable legs 7 Sensors of the thermoregultors and 18 Connection of the cooling serpentinre emergency thermostate 19 Nozzle of ...

Страница 14: ...tribution scheme Scheme for the wunection of serpertine of emergency cooling Filter To sewage Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C Sensor of Thermostatic Safety valve Astra G 31 5 Thermical sofety valve Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C To sewage Filter Astra G 40 ...

Страница 15: ...L13 L2 N L13 L14 PE PE PE KM 220 V PE M F SK S2 S1 KR L1 L 5 pic Electric scheme electronic control S1 lilet switch R595KMET2F S2 ventiliator switch R392KYFT2C SK emergency thermostat LA322 96111338 F safety plug 2A M1 ventiliator GR03710 L25X0E12 03 KM syocket connection KR controller KR 4 ...

Страница 16: ...d their position in heat boiler No Ceramic Type of heat boiler insert G 31 5 G 40 1 1 Burner ŠK 23 07 001 1 0 2 ŠK 50 07 001 0 1 2 Chopper ŠK 23 00 006 1 0 ŠK 50 00 010 0 1 3 Segments 3 G 18 00 004 2 0 G 18 00 004 01 0 2 ...

Страница 17: ...m thwart this product designated comply with the conditions of the following 1 Requirements of the directives 97 23 EC p2 3 2006 95 EC These standards were applied for the above mentioned products EN 303 5 EN 12828 EN 60335 1 EN 60529 Procedure of conformity evaluation according to regalement 97 23 EC 2 3 is executed by TÜV Thüringen Certification No 0662 0373 05 No 0662 0528 06 Alytus 2009 date V...

Страница 18: ...erature of the water in the boiler For the change of the temperature it is necessary to press and to keep the related key for the increasing for decreasing After the few seconds after the last press of the key the set temperature is saved and the indicator starts to show the measured temperature of the water when indicator shows the set temperature there is a point lighting near the digits when in...

Страница 19: ...e or electric heating If there is installed electric heating it can be swicthed off automaticaly when the boiler is on the mode heating off In order to activate or desactivate this control it is necessary to keep pressed the key P 7 There will apear On at the indicator activated ir OF switched off The servicing personnel set the temperatures of switching on off for the electric heating referring t...

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