background image

 

 

Power  of  the  boiler  (temperature  of  a  heat  carrier)  is  controlled  automatically  by  a 
thermo-regulator,  by  turning  on  or  off  a  ventilator  (ventilators)  of  the  air  inlet  into 
combustion  chambers;  and  by  a  traction  regulator,  by  closing  or  opening  air  supply 
opening cap of the ventilator. 

 

Long load combustion period. 

 

Complete fuel combustion ensures cost-efficient fuel exploitation. 

 

Ashes might be removed only 1-2 times per week. 

 

3. TRANSPORTATION, STORAGE, UNPACKING, PREPARATION TO EXPLOITATION 

 

Heating  boiler  should  be  carefully  loaded,  unloaded  and  transported,  suffering  no  big 

impacts. The boiler can be transported only in a vertical position, fastened in order to avoid sliding and 
falling. If the boiler is transported in other than vertical position, decorative surfaces may be damaged, 
tins  battered,  control  and  regulation  equipment  broken,  built-in  ceramic  kindling  details  may  fall  down 
and splinter.

 

The boiler should be stored also in a vertical position. It is not allowed to put one boiler on 

another,  as  a  safety-packaging  frame  is  not  designed  for  this  purpose.  The  boiler  should  be  stored  in 
closed  space  protected  from  atmospheric  precipitations.  Air  humidity  of  the  room  should  not  exceed 
80% in order to avoid condensate (dew) forming on the surfaces of the boiler. Storage temperature may 
vary from -40 ºC to +60 ºC. 

If  the  boiler  was  transported  or  stored  in  minus  temperatures,  then  before  it  is  kindled,  it 

should be kept in plus temperature no less than for 2 hours (for the order and requirements of the first 
kindling see section 6 of this passport). 

After the heating boiler is delivered to the site, take off the packing frame and polyethylene 

film and unscrew bolts of boiler fastening to the packaging base. Take off the boiler from the packaging 
base. 

WARNING!

  Opening  the  doors  of  the  boiler,  check,  if  all  tools  listed  in  the  section  “THE 

BOILER KIT” are there. Check, if painted surfaces haven’t been damaged, components – not battered, 
control and regulation equipment – not broken during transportation. 

If notice any inadequacies of the listed above, lay your claims to the transportation or vendor company. 

 

The kit consists of: 
1. Boiler 

 

 

 

1 unit 

2. Poker 

 

 

 

1 unit 

3. Scraper   

 

 

1 unit 

4. Guidebook for exploitation 

1 unit 

6. Leg 

 

 

 

4 units 

7. Fan/ventilator

                       

 

1 unit 

 

4. INSTALLATION 

 

These boilers of solid fuel are boilers of complete loading. For this reason they reach the 

highest effectiveness when they are working at the nominal power and due to this the boilers must be 
equipped with the accumulation tank of sufficient size which could accumulate the excessive heat 
volume.  

Recommended capacity of the accumulation tank is about 50 liters for 1 kW of nominal 

power of boiler: 

 

Model of boiler 

G-18 

G-25 

G- 31,5 

G- 40 

G- 50 

G- 80 

G- 100 

Required volume of 
accumulation tank , liters  

700 

900 

1500 

1800 

2500 

3200 

5000 

 
The boiler has to be exploited only with the installed emergency cooling system.  

Description  of  the  connection  scheme  of  the  emergency  cooling  serpentine. 

Thermostatic  safety  valve  protects  the  boiler  form  the  overheating.    If  the  water  temperature  in  the 
boiler  exceeds  95

0

C  the  valve  automatically  opens  the  flow  of  water  from  the  water  supply  system 

through the cooling serpentine . This water absorbs the excessive heat energy and flows out. Sensor of 
valve with the external thread ½“ is screwed in the socket on the rear wall of the boiler.   

Technical data of the thermostatic safety valve : 
Opening temperature 

 

              

95

0

Highest working temperature 

 

 

110

0

Содержание G-100 MES

Страница 1: ...62161 Alytus Ulonų 33 Lithuania tel 370 315 75449 fax 370 315 75352 HEATING BOILERS Astra G 18MES Astra G 25MES Astra G 31 5MES Astra G 40MES Astra G 50MES Astra G 80MES Astra G 100ES MANUAL OF INSTALLATION AND EXPLOITATION 2011 ...

Страница 2: ...t connection cable from damages 1 10 Monitor operation of temperature regulation devices and manometer readings If notice an abnormal boiler operation stop heating and eliminate damages 1 11 Kindle the boiler and put the firewood into the boiler only as indicated in section 6 of this passport 1 12 Keep children away from the boiler Only adults can serve the boiler 1 13 Before kindling the boiler c...

Страница 3: ...g frame and polyethylene film and unscrew bolts of boiler fastening to the packaging base Take off the boiler from the packaging base WARNING Opening the doors of the boiler check if all tools listed in the section THE BOILER KIT are there Check if painted surfaces haven t been damaged components not battered control and regulation equipment not broken during transportation If notice any inadequac...

Страница 4: ...essel is installed at the highest point of the heating system it should be disconnected from the system and an automatic air escaper installed instead as well as a closed expansion vessel at the boiler see fig 4 There must be no shut off valves between the boiler and safety valve The technical characteristics of the safety valve Instrument Technical characteristics Type of boiler Safety valve Conn...

Страница 5: ...nd closer to the chimney pot Leave at least 600 mm gap between the back wall of the boiler and building structure for boiler servicing and cleaning The smallest distance between a lateral wall of the boiler and building structure is 400 mm If building structure is of the flammable materials this distance should be doubled At least 800 mm gap should be left from the other side of the boiler to have...

Страница 6: ...prepared and too damp firewood Recommendations for firewood preparation Put split firewood into well ventilated and if possible well sun lightened place Firewood should be well protected from rain and snow stow the split firewood with sufficient gaps in between in order for a freely circulating air to withdraw the moisture evaporated from the firewood there should be a sufficient space atop of the...

Страница 7: ...cal description of the electronic regulator Emergency thermostat of the water temperature safety switch 95 o C If the water temperature due to the unforeseen reasons exceeds the maximal allowable limit safety thermostat emergency switch switches off the ventilator of the air supply Combustion intensity will decrease and the temperature of water will drop When the emergency thermostat comes into ac...

Страница 8: ...d not only well isolates burning firewood from the air oxygen but also cools down the burning zone Then when the boiler cools down sand can be easily cleaned and removed 7 POSSIBLE DAMAGES Damage Cause Ways of elimination 1 The set temperature power cannot be reached Not enough water in the heating system Thermo regulator or ventilator is broken Bad quality fuel high moisture content very large fi...

Страница 9: ... pressure of boiler bar 4 0 4 0 4 5 4 5 4 5 4 5 4 5 Max allowable water temperature in the boiler O C Max allowable working water temperature in the boiler O C 108 95 108 95 108 95 108 95 108 95 108 95 108 95 Electric characteristics voltage V frequency Hz 220 50 220 50 220 50 220 50 220 50 220 50 220 50 used power W 50 50 50 50 80 80 80 Level of electric protection of boiler Dimensions height mm ...

Страница 10: ...stallation and the first kindling and regulation works One year guarantee is given to the boiler ventilator thermo regulators and door stuffing tightening ropes 2 Guarantee validation conditions guarantee is valid from the boiler selling date guarantee is valid if the boiler is installed connected to the heating system and exploited under the requirements of this passport 3 Guarantee is not applie...

Страница 11: ... No Selling date place seal Seller s name surname signature BOILER START UP AND ADJUSTMENT CARD Start up adjustment date Start up and adjustment performing company Certificate No Employee s name surname signature Employee s qualification certificate No ...

Страница 12: ......

Страница 13: ...ASTRA G 100 MES 810 1230 1590 1220 185 115 1200 180 G2 1 Frame 12 Damper hinge of upper combustion chamber 2 Combustion chambers opening the flue 3 Ceramic shell 13 Control panel 4 Air path with ventilator 14 Outlet of water 5 Ceramic edge 16 Flue cleaning cap 6 Flue 17 Adjustable legs 7 Sensors of the thermoregultors and 18 Connection of the cooling serpentinre emergency thermostate 19 Nozzle of ...

Страница 14: ...tribution scheme Scheme for the wunection of serpertine of emergency cooling Filter To sewage Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C Sensor of Thermostatic Safety valve Astra G 31 5 Thermical sofety valve Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C To sewage Filter Astra G 40 ...

Страница 15: ...L13 L2 N L13 L14 PE PE PE KM 220 V PE M F SK S2 S1 KR L1 L 5 pic Electric scheme electronic control S1 lilet switch R595KMET2F S2 ventiliator switch R392KYFT2C SK emergency thermostat LA322 96111338 F safety plug 2A M1 ventiliator GR03710 L25X0E12 03 KM syocket connection KR controller KR 4 ...

Страница 16: ...d their position in heat boiler No Ceramic Type of heat boiler insert G 31 5 G 40 1 1 Burner ŠK 23 07 001 1 0 2 ŠK 50 07 001 0 1 2 Chopper ŠK 23 00 006 1 0 ŠK 50 00 010 0 1 3 Segments 3 G 18 00 004 2 0 G 18 00 004 01 0 2 ...

Страница 17: ...m thwart this product designated comply with the conditions of the following 1 Requirements of the directives 97 23 EC p2 3 2006 95 EC These standards were applied for the above mentioned products EN 303 5 EN 12828 EN 60335 1 EN 60529 Procedure of conformity evaluation according to regalement 97 23 EC 2 3 is executed by TÜV Thüringen Certification No 0662 0373 05 No 0662 0528 06 Alytus 2009 date V...

Страница 18: ...erature of the water in the boiler For the change of the temperature it is necessary to press and to keep the related key for the increasing for decreasing After the few seconds after the last press of the key the set temperature is saved and the indicator starts to show the measured temperature of the water when indicator shows the set temperature there is a point lighting near the digits when in...

Страница 19: ...e or electric heating If there is installed electric heating it can be swicthed off automaticaly when the boiler is on the mode heating off In order to activate or desactivate this control it is necessary to keep pressed the key P 7 There will apear On at the indicator activated ir OF switched off The servicing personnel set the temperatures of switching on off for the electric heating referring t...

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