7
B A G C
REMOVE THESE
PARTS FOR:
TEAM: steps 1-4
1:1
897, qty 3
1/4 x 3/8
flanged bearing
4349, qty 2
ride height
adjuster, #1 down
6626, qty 6
1/8" diff ball
1:1
4460, qty 1
diff gear
75 tooth
6636, qty 1
silicone grease
4349
897
s t e p 1
DIFFERENTIAL ASSEMBLY
Find the #4349 adjusters that
have a small #1 on them, and
insert them into the rear pod,
hole down.
Insert two #897 ball bearings
into the ride height adjusters
as shown.
L E F T S I D E
6626
4460
DIFF GEAR
Add #6636
silicone grease
to the #4460 diff
gear ball holes
and center hole.
Push the six
#6626 diff balls
into the holes.
s t e p 2
6636
T O O L S U S E D
s t e p 3
FINAL DIFF ASSEMBLY
Hold the #4551 axle upright and apply a small amount of
#6636 grease onto the aluminum hub of the axle, and slide
the #6579 diff ring over the axle and against the hub.
Slide the #4460 spur gear over the axle and center it on
the hub.
Apply a small amount of #6636 grease to the second
#6579 diff ring as shown. Slide it over the axle, greased
side towards the gear. This will keep the diff ring in place
while assembling.
Insert a #897 flanged bearing into the outside end of the
#4553 wheel hub. Add a little #6636 grease to the smaller
end, then slide the #4553 wheel hub over the axle.
Install the #4555 cone so that the smaller end is facing the
bearing. Place the #4459 Belleville washer over the axle
so that the smaller end faces away from the cone, and
secure with a #4185 locknut. We will adjust the diff after
we put the wheels on.
6579
4459
4185
4555
s t e p 4
CHECK THE END PLAY
Screw on the #4552 left wheel hub, then
check the axle for side to side end play. Use
the #4554 shims to take up any excess end
play, if needed.
When you have finished setting the axle end
play, install the #4185 locknut to secure the
left wheel hub.
897
6636
4460
4551
4551, qty 1
graphite axle
4185, qty 2
8-32 locknut
1:1
4459, qty 1
Belleville washer
1:1
4555, qty 1
diff thrust cone
4553, qty 1
right hand rear wheel/
dif spacer
4552, qty 1
left wheel hub
1:1
6579, qty 2
diff drive ring
3/32"
1:1
4554, qty 2
rear axle shim
4553
6579
4552
4554
4185