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Art's Way LS1200R, Иллюстрированный перечень деталей, инструкции по установке и эксплуатации

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GRADER HARDWARE ASSEMBLY 

Hardware Kit 592450 

 

Содержание LS1200R

Страница 1: ...592010 08 20 LS900R LS1200R LS1400R and LS1600R Rear Steer Grader Illustrated Parts List Set Up and Operating Instructions Art s Way Manufacturing Co Inc ...

Страница 2: ...ii ...

Страница 3: ...ause modifications to this grader may affect the performance function and safety of its operation no modifications are to be made without the written permission of Art s Way Manufacturing Co Inc Any modifications made without the written permission of Art s Way Manufacturing Co Inc shall void the warranty of this product In the interest of continued safe operation of this grader pay particular att...

Страница 4: ...ickly as possible For your convenience we have provided this space for you to record your model number serial number and the date of purchase as well as your dealer s name and address Owner s Name ______________________________________________ Owner s Address ___________________________________________ Purchase Date _____________________________________________ Dealership Name ____________________...

Страница 5: ...HEEL AXLE ASSEMBLY 11 WHEEL ASSEMBLIES 12 BLANK PAGE 13 HYDRAULIC ASSEMBLY 14 HYDRAULIC ASSEMBLY CONTINUED 15 BLADE GAUGE WHEEL ASSEMBLIES 16 DECAL LOCATIONS 17 Set Up Instructions 18 RECEIPT INSPECTION FOR COMPLETE UNIT 18 RECEIPT INSPECTION FOR KIT 19 GRADER REAR STEER KIT ASSEMBLY ILLUSTRATION 20 GRADER REAR STEER KIT ASSEMBLY ILLUSTRATION CONTINUED 21 SETUP AND ASSEMBLY OF REAR STEER GRADER IN...

Страница 6: ...vi ...

Страница 7: ...the most extreme situations for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided m...

Страница 8: ... from the Grader when in operation Do not allow riders while the grader is in operation Do not attempt to lubricate repair or adjust the grader while the tractor is running Before servicing adjusting repairing or unplugging the grader stop the tractor engine place all controls in neutral set the parking brake remove the ignition key and wait for all moving parts to stop Keep all hydraulic lines fi...

Страница 9: ...ignals on the tractor to indicate your turning intentions to other traffic The weight of the trailed grader should NEVER exceed the capacity of the towing vehicle Check clearances carefully whenever the grader is towed Storage Safety Store the grader in an area away from human activity Do not permit children to play on or around the stored machine Park the Grader on firm level ground and block the...

Страница 10: ... identified by the manufacturer Requirement shown in the QTY column is per Grader or assembly Items that have no specified quantity are designated by the letters AR as required RF listed in the Units Per Assy column indicates that the item is listed as a reference and the requirement is listed in another figure of the IPC The DESCRIPTION column is the nomenclature of the part as identified by the ...

Страница 11: ...410 12 15 25 592450 11 12 592460 12 18 19 25 26 27 592470 19 990620 23 990720 12 14 990840 14 15 26 27 E126201 12 E224133 12 25 E224138 24 G146711 15 G200147 18 G201309 24 G202850 24 I124589 16 23 I1272770C2 22 I131018 18 I19508R1 12 14 I19724R1 15 I1980927C1 19 J08H4722 12 J14H805 12 17 J19H2969 12 J19H3170 12 14 J34H334 12 14 JJD7798 14 15 16 JN135098 15 LS2000017 23 LS2000018 23 LS2000019 17 25...

Страница 12: ...4 GRADER HARDWARE ASSEMBLY Hardware Kit 592450 ...

Страница 13: ... 12 E126201 2 Bushing Mach 2 1 2 x 3 7 8 13 592140 1 Shaft 2 1 2 x 10 3 4 14 1765302 1 Chain Safety 5 16 x 5 15 006690 4 Bolt HHCS 3 8 16 x 1 1 4 Gr5 Zn 16 037790 4 Bolt HHCS 3 8 16 x 2 Gr5 Zn 17 073630 8 Nut Lock 3 8 16 Nylon Hex 18 021190 16 Washer Flat 3 8 Std 19 LSGRA2053 1 Tongue Wldt Bolt On 20 LS4000001 1 Jack 5000 lb 21 LS9400003 1 Pin Pivot Main 2 x 36 22 LS9300057 1 Stop Cylinder 12 Tran...

Страница 14: ...6 GRADER FRAME ASSEMBLY Basic Unit 592400 ...

Страница 15: ...1 Bolt HHCS 5 8 11 x 4 1 2 Gr 5 11 990840 1 Bolt HHCS 1 2 13 x 3 Gr 5 12 V180220 4 Bushing Tension 13 JJD7798 3 Fitting Zerk 1 8 27 Taper 14 J34H334 5 Pin Roll 5 16 x 2 15 037540 1 Nut Lock 1 2 13 Nylon 16 I19508R1 1 Nut Lock 5 8 11 Nylon 17 510100 2 Pin 1 0 x 4 1 4 18 990720 8 Washer Flat 1 0 19 003950 2 Pin Cotter 3 16 x 2 20 LSGRA1813 3 Clamp Hydraulic line 21 LS4000097 1 Valve Hydraulic Cushio...

Страница 16: ... Hub Axle Assembly 6 Bolt 6 LSGRA1885 1 Box Weldment Sand 7 438880 2 Bolt HHCS 5 8 11 x 1 1 2 Gr 8 8 I19724R1 2 Nut Hex 5 8 11 Gr 8 9 020440 2 Washer Lock 5 8 10 V180220 1 Bushing Steel 1 x 1 1 4 x 1 11 592150 2 Pin Rear 1 1 2 Dia x 3 1 2 12 592200 1 Rear Wldt Grader Rear Steer 13 LSGRA2061 1 Shaft 1 1 2 Dia 6 1 4 14 990840 3 Bolt HHCS 1 2 13 x 3 15 037540 3 Nut Lock 1 2 13 Hex Nylock 16 JJD7798 2...

Страница 17: ...3360 2 Edge Cutting 8 511020 1 Edge Cutting 9 2 500550 11 16 18 20 Bolt Plow 5 8 11 x 2 Gr 8 3 020440 11 16 18 20 Washer Lock 5 8 4 I124589 11 16 18 20 Nut Hex 5 8 11 5 511010 1 Moldboard Weldment 9 LSGRA2063 1 Moldboard Weldment 12 LSGRA2058 1 Moldboard Weldment 14 shown 583370 1 Moldboard Weldment 16 6 JJD7798 2 2 2 Fitting Zerk 1 8 27 Taper 7 V180220 2 2 2 Bushing Tension ...

Страница 18: ...4H805 2 Nut Hex 1 8 Gr5 2 014770 6 Bolt HHCS 13 x 1 Gr5 3 005370 6 Washer Lock 4 005200 8 Washer Flat 5 005360 6 Nut Hex 13 Gr5 6 LSGRA1941 4 Bracket Box End 7 LSGRA1784 2 Pin Wldt Box End 8 500730 1 Plate Wldt RH Box End 9 500740 1 Plate Wldt LH Box End 10 143710 2 Pin Snapper 3 8 x 2 1 2 ...

Страница 19: ...ring 1 38 ID 5 129790 1 1 Cone Bearing 1 80 ID 6 I131018 1 1 Washer Flat 15 16 x 1 x 7 64 7 129830 1 1 Nut Slotted 7 8 14 Gr5 ZN Hex 8 V063761 1 1 Pin Cotter x 1 1 2 ZN 9 G200147 1 1 Cap Hub 10 042440 6 6 Bolt Wheel 9 16 18 x 1 1 8 11 U51200010 1 1 Cup Bearing Inner 12 U51200006 1 1 Cup Bearing Outer 13 592460 1 Wheel Tire Assembly Bias Steer 14 500770 1 Wheel Tire Assembly Implement 15 LSGRA1595 ...

Страница 20: ...PTION 1 592470 1 Tire 11L 15 8 Ply 3 Rib Bias Steer 2 U51900004 1 Rim 10 x 15 6 Bolt 3 164420 1 Stem Valve Core Cap Wheel Tire Assembly 11L 15 Implement 500770 ITEM PART NO QTY DESCRIPTION 1 I1980927C1 1 Tire 11L 15 8 Ply Implement 2 U51900004 1 Rim 10 x 15 6 Bolt 3 164420 1 Stem Valve Core Cap ...

Страница 21: ...13 THIS PAGE LEFT INTENTIONALLY BLANK ...

Страница 22: ...14 HYDRAULIC ASSEMBLY ...

Страница 23: ...221 2 Hose 3 8 x 36 w 3 8 NPT x 1 2 NPT 12 LS4000028 1 Cylinder Hydraulic Tilt 4 x 8 581370 Seal Kit Cyl Cross 4C4507 4 Bore 1 3 4 Rod 13 LS4000228 2 Cylinder Hydraulic Pivot 4 x 24 581370 Seal Kit Cyl Cross 4C4507 4 Bore 1 3 4 Rod 14 LS4000027 1 Cylinder Hydraulic Lift 3 x 12 384840 Seal Kit Cyl Cross 1C4630 3 Bore 1 1 2 Rod 15 592160 1 Cylinder Hydraulic Steer 3 x 8 Standard 355350P Seal Kit Cyl...

Страница 24: ...t Gauge Wheel 3 500770 1 1 Wheel Tire Assembly See Page 12 4 LS4000089 1 1 Hub Axle Assembly See Page 11 5 1770608 1 1 Bolt HHCS 13 x 3 1 2 Gr 5 6 990620 2 2 Bolt HHCS 5 8 11 x 2 Gr 5 7 056720 1 1 Bolt HHCS 5 8 11 x 4 Gr 5 8 R66338 1 1 Bolt HHCS 1 8 x 3 Gr 5 9 037540 1 1 Nut Lock 13 Nylon 10 020440 3 3 Washer Lock 5 8 11 I124589 3 3 Nut Hex 5 8 11 12 J14H805 1 1 Nut Hex 1 8 13 003350 1 1 Washer Lo...

Страница 25: ... 6 6 6 6 Decal Yellow Retro reflective 5 511030 1 Decal Grader LS900 493470 1 Decal Grader LS1200 shown 493480 1 Decal Grader LS1400 583790 1 Decal Grader LS1600 6 582470 2 2 2 2 Decal Art s Way 7 500780 1 1 1 1 Decal Caution Grader Operation 8 355500 1 1 1 1 Tag Serial Number 204510 4 4 4 4 Nail Grip 10 163350 Paint Black 16 oz Spray 431260 Paint Black 1 Quart G201309 Paint Prairie Gold 16 oz Spr...

Страница 26: ...ot Ass y 2 1 592410 Rear Frame and Sandbox Assembly 3 1 511000 Moldboard Assembly 9 Grader Shown 500670 Moldboard Assembly 12 Grader 500850 Moldboard Assembly 14 Grader 583780 Moldboard Assembly 16 Grader 4 2 592460 Wheel and Tire Assembly 3 Rib Bias Steer 5 1 LS2000019 Box End Set RH and LH w Hardware Bag 6 1 LS2000029 Bag Grader Hardware Kit 7 1 LS9400003 Moldboard Pin 2 x 36 8 1 345690 Sleave S...

Страница 27: ...cator Wldt Steering 7 1 592330 Plate Level Reference 8 1 592350 Plate Level Indicator 9 1 LSGRA2061 Shaft 1 1 2 Dia x 6 1 4 in Hardware Bag 10 2 592150 Pin Rear 1 1 2 Dia X 3 1 2 in Hardware Bag 4 006690 Bolt HHCS 3 8 16 x 1 1 4 Gr5 Zn in Hardware Bag 4 037790 Bolt HHCS 3 8 16 x 2 Gr5 Zn in Hardware Bag 16 021190 Washer Flat 3 8 Standard Zn in Hardware Bag 8 073630 Nut Lock 3 8 16 Hex Nylock in Ha...

Страница 28: ...ce 6 1 592350 Plate Level Indicator 7 1 LSGRA2061 Shaft 1 1 2 Dia x 6 1 4 8 2 592150 Pin Rear 1 1 2 Dia X 3 1 2 9 4 006690 Bolt HHCS 3 8 16 x 1 1 4 Gr5 Zn 10 4 037790 Bolt HHCS 3 8 16 x 2 Gr5 Zn 11 16 021190 Washer Flat 3 8 Standard Zn 12 8 073630 Nut Lock 3 8 16 Hex Nylock 13 4 037540 Nut Lock 1 2 13 Hex Nylock 14 4 990840 Bolt HHCS 1 2 13 x 3 Gr5 Zn 15 2 MP17 00564 Cable Tie Blue 16 2 MP17 00565...

Страница 29: ...SET UP INSTRUCTIONS 21 GRADER REAR STEER KIT ASSEMBLY ILLUSTRATION Figure 4 Rear Steer Grader Kit Assembly ...

Страница 30: ...desired for your applications See page 16 for Gauge Wheel Assembly Set Up and Assembly of Rear Steer Grader Kit The Art s Way Rear Steer Grader Kit is shipped partially assembled from the factory Refer to figure 4 Grader Rear Steer Kit Assembly unless otherwise noted for hardware and final assembly layout Block Moldboard as shown with wood blocks as shown or other suitable material so moldboard is...

Страница 31: ...leed and refill the hydraulic system as needed until smooth operation is attained Grease seven points as noted in Maintenance section of this manual Check wheel bearings for grease Check all nuts bolts and cotter pins to be sure each is properly tightened and secured Check tire pressure to attain cold pressure of 36 psi as indicated on the tire side wall Fill the sandbox on the rear frame assembly...

Страница 32: ...placement cutting edges are available from your dealer Operation of the Grader is not a complex undertaking A short familiarization with the machine will prove to make operation much easier The lift cylinder will allow the Grader Blade to raise approximately 18 from the ground The tilt cylinder will allow the Grader to adjust the blade angle side to side approximately 14º up or down The two angle ...

Страница 33: ...or hang additional weights from the rear of the grader as overloading the Grader running gear will shorten the service life of these components Figure 9 Sandbox on rear frame assembly A mechanical safety stop is provided for placement on the lift cylinder when transporting or working on the machine figure 10 When not in use the safety stop may be stored on the backside of the moldboard by pinning ...

Страница 34: ...of leaks Be sure all safety decals and reflectors are mounted securely and are wiped clean before transporting Comply with state and local laws governing highway safety when transporting machinery on a public road or highway Before servicing adjusting repairing or lubricating the Grader stop the tractor engine place all controls in neutral set the parking brake and remove the ignition key Do not s...

Страница 35: ...ed on blocks with the lift cylinder stop installed Hydraulics Check and be sure the hydraulic system is full of oil and free of air A test cycle of all cylinders prior to beginning work is highly advisable Check to be sure all hydraulic lines and fittings are secure and that no lines are crimped or worn Tighten adjust and replace as necessary Do not attempt to make temporary repairs to hydraulic l...

Страница 36: ...ag is felt on the wheel bearings Figure 14 Hub and Wheel Bearing Service at the End of the Season When work is completed for the season clean the implement thoroughly to remove dirt and trash which would hold moisture and cause rusting Be especially observant of possible moisture retention in the Sandbox Clean and repack the wheel bearings with grease annually Paint all parts which have chipped or...

Страница 37: ...uge Wheels Optional Optional Optional Optional Clearance to Ground 15 15 15 15 Transport Width Unpinned 7 9 8 4 9 9 8 Weight Box Size 23 x 58 x 12 23 x 58 x 12 23 x 58 x 12 23 x 58 x 12 Hydraulic Remotes 4 3 for blade 1 for steer Angle Raise Tilt Steer Angle Raise Tilt Steer Angle Raise Tilt Steer Angle Raise Tilt Steer Tires 2 11L x 15 3 Rib Bias Steer 2 11L x 15 3 Rib Bias Steer 2 11L x 15 3 Rib...

Страница 38: ...Art s Way Manufacturing Co Inc Hwy 9 West PO Box 288 Armstrong IA 50514 Ph 712 864 3131 U S A ...

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