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9

conTroL informATion

CoNtRol boaRD PoWER CoNSUmPtIoN:

 0.8A max.

lED DISPlay lIGHtS

 (Figure 6)

:

 

A total of 8 LED indicator lights display the following 

information:

T-T (green): LED lit when thermostat calling for heat.

1. 

Fault (Red): LED lit/flashes operating error/safety fault.

2. 

Safety Switch (green): LED no safety faults.

3. 

Circ (green): LED circulator terminals are energized.

4. 

Heating Element#1 (green): LED element#1 is 

5. 

energized.

Heating Element #2 (green): LED element #2 is 

6. 

energized.

Heating Element #3 (green): LED element #3 is 

7. 

energized.

Heating Element #4 (green): LED element #4 is 

8. 

energized.

LimiT conTroL opErATion

When boiler water temperature exceeds high limit 

1. 

setting on aquastat, all heating element control relays 

are instantly de-energized. Circulator continues 

to operate until call for heat ends. When water 

temperature drops below aquastat re-set differential, 

heating element power relays close as per time delay 

sequence.

maIN PoWER SUPPly

2. 

:

 

Depending on model 

designation, the electric Hydronic Block may be 

energized by following alternating current service 

entrances: 240 volt single phase 50 or 60 cycle 3 wire. 

Wire size see Table A. Sizes listed for various capacity 

units include total amperes necessary to operate 

elements, circulator and  zone valves where used. Wire 

sizes specified conform to Canadian Electrical Code 

(Canada) or National Electric Code (USA) and include 

derating for ampacity and temperature. 

Use copper 

wire only.

 Check state and local requirements.

Read data name plate before connecting unit.  Electrical 

connections are provided and located for proper 

installation.

Use only copper wire of proper size and make sure all 

terminations are tight. 

Do not use aluminum wire!!

CIRCUlatoR PoWER SUPPly:

3. 

 Terminals identified 

as C1(L) and C2(N) at bottom of control panel 

(Figure 5) may be used to supply one circulator pump 

power. Circulator motor shall not be larger than 1/6 

horsepower with maximum 5.0 amp rating. Wiring from 

control panel to the pump should have insulation rated 

75°C. Circuit protection is provided by 15 amp breaker 

or fuse (depending on option) on control board.

NotE:

 If circulator pump is larger than maximum size 

listed above, separate circulator pump relay must be 

provided with separate overload protection. Where more 

than one circulator is used for zoning, it must be installed 

and protected according to approved electrical codes.

figurE 5

figurE 6

SIGNal/CoNtRol INPUtS:
tt:

  Thermostat  or  zone  valve  end  switch,  switching 

input, closed activation. 

Hl:

 High limit temperature sensors (factory installed), 

normally closed.

lWC:

 Low water cutoff (optional) end switch, normally 

closed (factory installed jumper).

floW:

  Flow  switch  (optional)  end  switch,  normally 

closed (factory installed jumper).

connEcTing ELEcTricAL poWEr suppLy

Содержание AT0623

Страница 1: ...n and specifications outlined in this manual in effect at the time of printing of this manual ECR International reserves the right to discontinue change specifications or system design at any time wit...

Страница 2: ...NUAL NEAR BOILER RETAIN FOR FUTURE REFERENCE NOTICE Owner Installation and service of this boiler must be performed by qualified installer Installer Leave all instructions with the boiler for future r...

Страница 3: ...nversion process requires no combustion boiler operates with highest possible efficiency Electric Hydronic Block is constructed with cast iron boiler that conforms to American Society of Mechanical En...

Страница 4: ...t Boiler Recommended Wire AT0623 6 208 4 507 15 400 21 7 3 000 2 6 27 7 34 6 35 0 8 10 10 AT0824 8 208 6 009 20 500 28 9 4 000 2 6 34 9 43 6 45 0 6 8 8 AT1025 10 208 7 511 25 600 36 1 5 000 2 6 42 1 5...

Страница 5: ...ting brackets for easy wall mounting Use of lag screws or anchor bolts through holes provided or on 3 4 plywood panel On uneven walls suggested mounting surface be provided such as two 2 x 4 s Surface...

Страница 6: ...p supply may be located in this area below Circulator pump should be installed on supply side pumping away 6 Install gate valves at locations shown in Figures 2 3 so any boiler servicing requiring rem...

Страница 7: ...7 primary secondary piping for Multiple zoning with ZONE VALVES primary secondary piping for Multiple zoning with circulators PRIMary secondary piping figure 2 figure 3...

Страница 8: ...e ends before inserting into terminal block Tighten terminal screws Do not use pump rated greater than 5 amps Thermostat Connect thermostat or zone valve end switch to terminals TT and TT Figure 4 Do...

Страница 9: ...re sizes specified conform to Canadian Electrical Code Canada or National Electric Code USA and include derating for ampacity and temperature Use copper wire only Check state and local requirements Re...

Страница 10: ...or will continue to be energized for 3 minutes to purge boiler After 3 minutes control will de energize circulator Circ LED turns off If during start up or during operation safety end switch opens its...

Страница 11: ...TACT SEC 120 VOLT WIRING POSE DES C BLES 120 VOLT 240 VOLT WIRING POSE DES C BLES 240 VOLT 120 VOLT FIELD WIRING POSE DES C BLES 120 VOLT SUR EN CHANTIER 240 VOLT FIELD WIRING POSE DES C BLES 240 VOLT...

Страница 12: ...HERS SOURCE DU COURANT 120V 60HZ 1PH OU AUTRES OPTIONAL FLOW SWITCH BY OTHERS INTERRUPTEUR DE D BIT FACULTATIF OU AUTRES THERMOSTAT BY OTHERS THERMOSTAT OU AUTRES ELEMENT 1 L MENT No1 ELEMENT 1 RELAYS...

Страница 13: ...T BLK BLANC NOIR WHT BLANC FUSE BLOCK BLOC DE FUSIBLE BLK NOIR L2 L1 POWER BLOCK BLOC DE PUISSANCE 240 VOLT FIELD WIRING POSE DES C BLES 240 VOLT EN CHANTIER EN CHANTIER 120 VOLT WIRING POSE DES C BLE...

Страница 14: ...NOIR WHT BLANC RED ROUGE WIRE LEGEND L GENDE DES FILS DRY CONTACT WIRING POSE DES C BLES DE CONTACT SEC 120 VOLT WIRING POSE DES C BLES 120 VOLT 240 VOLT WIRING POSE DES C BLES 240 VOLT 120 VOLT FIELD...

Страница 15: ...as the pressure remains less than 25 PSIG Hydronic block is now ready to be put into service Verify hydronic block circuit breaker or switch at service 1 entrance and depending on option hydronic blo...

Страница 16: ...cluded with this manual Turn off hydronic unit circuit breaker at service en 1 trance and or disconnect switch Close gate valves near inlet and outlet of hydronic 2 block noisy boiler heating element...

Страница 17: ...rly routed to suitable container or drain Manually operate pressure relief valve by pulling lever at end of valve until lever is in line with center line of valve Figure 9 Close valve to avoid losing...

Страница 18: ...erature Pressure Gauge C57 Pressure Vessel Cast Iron 2 Element Z302A Control Panel Assembly 2 Element Complete 2 Element Electric Boiler w Power Block Item Part Number Description 1 S47 Safety Limit C...

Страница 19: ...t Z304A Control Panel Assembly 4 Element Complete 4 Element Electric Boiler w Power Block Item Part Number Description 1 S47 Safety Limit Control High Limit Fixed Temp 2 G12 Gasket Heating Element 3 E...

Страница 20: ...LATOR PUMP 120 VAC PRIMARY TT TT C1 C2 SINGLE ZONE WITH CIRCULATOR 2 BOILERS ONE SINGLE ZONE NOTE ABOVE NUMBERS REFER TO NUMBER DESIGNATIONS ON RELAY BASE 9 13 14 12 5 1 RELAY RELAY BASE 4 8 DIN RAIL...

Страница 21: ...O ZONES WITH CIRCULATORS 2 BOILERS NOTE IF CONTROL ONLY CONTAINS ONE ISOLATED END SWITCH PLEASE CONTACT TECHNICAL SERVICE FOR PROPER INSTALLATION AT BOILER CIR CIRCULATOR PUMP 120 VAC PRIMARY TT TT C1...

Страница 22: ...ONE VALVE ZONE VALVE ZONE VALVE THERMOSTATS THREE ZONES WITH CONTROL VALVES AT BOILER C1 C2 CIR CIRCULATOR PUMP 120 VAC TT TT PRIMARY X X ZONE 1 ZONE 2 TR TW SWITCH ISOLATED THERMOSTAT SPST 2 WIRE ARG...

Страница 23: ...6 7 7 8 2 2 42 2 2 6 6 02 3352 4 0 2 452 5 02 3352 2 6 6 0 0 4 7 4 2 2 05 0 6 6 7 7 8 7 3500 9 2 6 6 6 6 80 3 4 2 3 0 2 4 2 54 4 2 6 4 7 7 7 7 6 6 6 6 6 6 6 6 4 4 7 6 6 6 6 4 5 2 2 0 0 2 5 4 2 05 0 6...

Страница 24: ...LED should come on with the jumper installed OK OK Lights come on with jumper and elements then energize Replace circuit breaker or power block depending on type of boiler Check service at main load...

Страница 25: ...ler and the output of all boiler circuit breakers 240vac not present 240vac present Replace circuit breakers Yes No Is there an increase in temperature 240vac not present Verify that 240vac is pres en...

Страница 26: ...audible alarm flashing pulsing twice Stuck welded element relay contact Replace electric boiler control board RTD short Follow steps on page 10 to check RTD and replace if necessary RTD open Follow st...

Страница 27: ...ry Yes Potentially bad low water cut off Check wiring to LWCO and consult LWCO manufacturer if necessary No Check pump and flow rate of system Pump may require replacement Does visual audible alarm sh...

Страница 28: ...______________________________ ___________________________________________________________ Telephone Number ___________________________________________ After Hours Number _____________________________...

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