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4

INSTALLATION MANUAL AND OPERATING 

INSTRUCTIONS

VoLTAgE rATing TABLEs

AT Boiler Electrical Specifi

cat
ions

 

o

perating at

 240 Vac

at
” Series - 2 Element 

b

oiler

*Reco

mmended Wire

m

odel

b

oiler Size 

No
minal kW

Vo
lt

age 

(a

C)

o

utput

 

Po
wer

(Watts)

o

utput

 

Po
wer

bt
U/Hr.

Amperage

Element 

Size

(Watts) at

 

240Vac

Number

Elements

a

ccesso

ry 

lo

ad (

a

)

tot

al 

Amps

m

C

a

mo
P

60°C

(140º

f)

a

WG

75°C

(167º

f)

a

WG

90°C

(194º

f)

a

WG

AT0623

6

240

6,000

20,500

25.0

3,000

2

6

31.0

38.8

40.0

8

8

10

AT0824

8

240

8,000

27,300

33.3

4,000

2

6

39.3

49.2

50.0

6

8

8

AT1025

10

240

10,000

34,100

41.7

5,000

2

6

47.7

59.6

60.0

4

6

6

AT1226

12

240

12,000

41,000

50.0

6,000

2

6

56.0

70.0

70.0

4

4

6

“at
” Series - 4 Element 

b

oiler

AT1243

12

240

12,000

41,000

50.0

3,000

4

6

56.0

70.0

70.0

4

4

6

AT1644

16

240

16,000

54,600

66.7

4,000

4

6

72.7

90.8

100.0

2

3

4

AT2045

20

240

20,000

68,200

83.3

5,000

4

6

89.3

111.7

125.0

1/0

2

2

AT2446

24

240

24,000

82,000

100.0

6,000

4

6

106.0

132.5

150.0

2/0

1/0

1

o

perating at

 208 Vac

“at
” Series - 2 Element 

b

oiler

*Reco

mmended Wire

AT0623

6

208

4,507

15,400

21.7

3,000

2

6

27.7

34.6

35.0

8

10

10

AT0824

8

208

6,009

20,500

28.9

4,000

2

6

34.9

43.6

45.0

6

8

8

AT1025

10

208

7,511

25,600

36.1

5,000

2

6

42.1

52.6

60.0

6

6

8

AT1226

12

208

9,013

30,800

43.3

6,000

2

6

49.3

61.7

70.0

4

6

6

“at
” Series - 4 Element 

b

oiler

AT1243

12

208

9,013

30,800

43.3

3,000

4

6

49.3

61.7

70.0

4

6

6

AT1644

16

208

12,018

41,000

57.8

4,000

4

6

63.8

79.7

80.0

3

4

4

AT2045

20

208

15,200

51,200

72.2

5,000

4

6

78.2

97.8

100.0

1

3

3

AT2446

24

208

18,027

61,600

86.7

6,000

4

6

92.7

115.8

125.0

1/0

1

2

MCA = M

inimum Circuit A

mpacit

y

MOP = M

aximum Ov

er

-current protection

*R

ecommended Field 

Wire 

Siz

per NEC T

able 310.16

Not more tha

thr
ee (3) current carrying conductors in 

ra

cew
ay

Based 

on 
ambient temper

ature of 

30ºC 

(86ºF).  

Othe

ambient temper

atures 

see NEC or 

CEC 

for 
correction 

factors.

Use Copper conductors only

.

Recommended 

use only 

Class B 

or C t

ype wire 

(see 

Table 

B).

Check 

with 

latest v

ersion 

of

 NEC and local codes. UL

-834, Section 

14.2

Assum

ing 60ºC (140ºF) wire will be used for 

conne

ctions 

to boiler r

ated 

at 

80 a

mperes or 

less, and

75ºC (167ºF) wire 

will be used with 

boiler 

rated a

more than 

80 
amperes.

 

Table A

Содержание AT0623

Страница 1: ...n and specifications outlined in this manual in effect at the time of printing of this manual ECR International reserves the right to discontinue change specifications or system design at any time wit...

Страница 2: ...NUAL NEAR BOILER RETAIN FOR FUTURE REFERENCE NOTICE Owner Installation and service of this boiler must be performed by qualified installer Installer Leave all instructions with the boiler for future r...

Страница 3: ...nversion process requires no combustion boiler operates with highest possible efficiency Electric Hydronic Block is constructed with cast iron boiler that conforms to American Society of Mechanical En...

Страница 4: ...t Boiler Recommended Wire AT0623 6 208 4 507 15 400 21 7 3 000 2 6 27 7 34 6 35 0 8 10 10 AT0824 8 208 6 009 20 500 28 9 4 000 2 6 34 9 43 6 45 0 6 8 8 AT1025 10 208 7 511 25 600 36 1 5 000 2 6 42 1 5...

Страница 5: ...ting brackets for easy wall mounting Use of lag screws or anchor bolts through holes provided or on 3 4 plywood panel On uneven walls suggested mounting surface be provided such as two 2 x 4 s Surface...

Страница 6: ...p supply may be located in this area below Circulator pump should be installed on supply side pumping away 6 Install gate valves at locations shown in Figures 2 3 so any boiler servicing requiring rem...

Страница 7: ...7 primary secondary piping for Multiple zoning with ZONE VALVES primary secondary piping for Multiple zoning with circulators PRIMary secondary piping figure 2 figure 3...

Страница 8: ...e ends before inserting into terminal block Tighten terminal screws Do not use pump rated greater than 5 amps Thermostat Connect thermostat or zone valve end switch to terminals TT and TT Figure 4 Do...

Страница 9: ...re sizes specified conform to Canadian Electrical Code Canada or National Electric Code USA and include derating for ampacity and temperature Use copper wire only Check state and local requirements Re...

Страница 10: ...or will continue to be energized for 3 minutes to purge boiler After 3 minutes control will de energize circulator Circ LED turns off If during start up or during operation safety end switch opens its...

Страница 11: ...TACT SEC 120 VOLT WIRING POSE DES C BLES 120 VOLT 240 VOLT WIRING POSE DES C BLES 240 VOLT 120 VOLT FIELD WIRING POSE DES C BLES 120 VOLT SUR EN CHANTIER 240 VOLT FIELD WIRING POSE DES C BLES 240 VOLT...

Страница 12: ...HERS SOURCE DU COURANT 120V 60HZ 1PH OU AUTRES OPTIONAL FLOW SWITCH BY OTHERS INTERRUPTEUR DE D BIT FACULTATIF OU AUTRES THERMOSTAT BY OTHERS THERMOSTAT OU AUTRES ELEMENT 1 L MENT No1 ELEMENT 1 RELAYS...

Страница 13: ...T BLK BLANC NOIR WHT BLANC FUSE BLOCK BLOC DE FUSIBLE BLK NOIR L2 L1 POWER BLOCK BLOC DE PUISSANCE 240 VOLT FIELD WIRING POSE DES C BLES 240 VOLT EN CHANTIER EN CHANTIER 120 VOLT WIRING POSE DES C BLE...

Страница 14: ...NOIR WHT BLANC RED ROUGE WIRE LEGEND L GENDE DES FILS DRY CONTACT WIRING POSE DES C BLES DE CONTACT SEC 120 VOLT WIRING POSE DES C BLES 120 VOLT 240 VOLT WIRING POSE DES C BLES 240 VOLT 120 VOLT FIELD...

Страница 15: ...as the pressure remains less than 25 PSIG Hydronic block is now ready to be put into service Verify hydronic block circuit breaker or switch at service 1 entrance and depending on option hydronic blo...

Страница 16: ...cluded with this manual Turn off hydronic unit circuit breaker at service en 1 trance and or disconnect switch Close gate valves near inlet and outlet of hydronic 2 block noisy boiler heating element...

Страница 17: ...rly routed to suitable container or drain Manually operate pressure relief valve by pulling lever at end of valve until lever is in line with center line of valve Figure 9 Close valve to avoid losing...

Страница 18: ...erature Pressure Gauge C57 Pressure Vessel Cast Iron 2 Element Z302A Control Panel Assembly 2 Element Complete 2 Element Electric Boiler w Power Block Item Part Number Description 1 S47 Safety Limit C...

Страница 19: ...t Z304A Control Panel Assembly 4 Element Complete 4 Element Electric Boiler w Power Block Item Part Number Description 1 S47 Safety Limit Control High Limit Fixed Temp 2 G12 Gasket Heating Element 3 E...

Страница 20: ...LATOR PUMP 120 VAC PRIMARY TT TT C1 C2 SINGLE ZONE WITH CIRCULATOR 2 BOILERS ONE SINGLE ZONE NOTE ABOVE NUMBERS REFER TO NUMBER DESIGNATIONS ON RELAY BASE 9 13 14 12 5 1 RELAY RELAY BASE 4 8 DIN RAIL...

Страница 21: ...O ZONES WITH CIRCULATORS 2 BOILERS NOTE IF CONTROL ONLY CONTAINS ONE ISOLATED END SWITCH PLEASE CONTACT TECHNICAL SERVICE FOR PROPER INSTALLATION AT BOILER CIR CIRCULATOR PUMP 120 VAC PRIMARY TT TT C1...

Страница 22: ...ONE VALVE ZONE VALVE ZONE VALVE THERMOSTATS THREE ZONES WITH CONTROL VALVES AT BOILER C1 C2 CIR CIRCULATOR PUMP 120 VAC TT TT PRIMARY X X ZONE 1 ZONE 2 TR TW SWITCH ISOLATED THERMOSTAT SPST 2 WIRE ARG...

Страница 23: ...6 7 7 8 2 2 42 2 2 6 6 02 3352 4 0 2 452 5 02 3352 2 6 6 0 0 4 7 4 2 2 05 0 6 6 7 7 8 7 3500 9 2 6 6 6 6 80 3 4 2 3 0 2 4 2 54 4 2 6 4 7 7 7 7 6 6 6 6 6 6 6 6 4 4 7 6 6 6 6 4 5 2 2 0 0 2 5 4 2 05 0 6...

Страница 24: ...LED should come on with the jumper installed OK OK Lights come on with jumper and elements then energize Replace circuit breaker or power block depending on type of boiler Check service at main load...

Страница 25: ...ler and the output of all boiler circuit breakers 240vac not present 240vac present Replace circuit breakers Yes No Is there an increase in temperature 240vac not present Verify that 240vac is pres en...

Страница 26: ...audible alarm flashing pulsing twice Stuck welded element relay contact Replace electric boiler control board RTD short Follow steps on page 10 to check RTD and replace if necessary RTD open Follow st...

Страница 27: ...ry Yes Potentially bad low water cut off Check wiring to LWCO and consult LWCO manufacturer if necessary No Check pump and flow rate of system Pump may require replacement Does visual audible alarm sh...

Страница 28: ...______________________________ ___________________________________________________________ Telephone Number ___________________________________________ After Hours Number _____________________________...

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