background image

 

11 

-

 

the suction valve being open at start-up or  

the suction tank being emptied without stopping

 

9.1

 

INSTALLATION AND COMMISSIONING PERSONNEL

 

 

Interventions  allowed  only  to  specialised  personnel  who  may  eventually  delegate  to  others  some  operations  depending  on 

specific evaluations (technical capability required: specialisation in industrial plumbing or electric systems as needed). 

 

9.2

 

OPERATORS AND MAINTENANCE PERSONNEL

 

 

Interventions allowed to general operators (after training on the correct use of the plant): 

-

 

pump starting and stopping 

-

 

opening and closing of valves with the pump at rest 

-

 

emptying and washing of the pump body via special valves and piping 

-

 

cleaning of filtering elements 

 
Interventions allowed to qualified personnel (technical capacities required: general knowledge of the mechanical, electrical and 

chemical features of the plant being fed by the pump and of the pump itself): 

-

 

verification of environmental conditions 

-

 

verification of the condition of the liquid being pumped 

-

 

inspections of the control/stop devices of the pump 

-

 

inspections of the rotating parts of the pump 

trouble shooting 

9.3

 

REPAIR PERSONNEL

 

 

Interventions allowed to general operators under the supervision of qualified personnel: 

-

 

stopping of the pump 

-

 

closing of the valve 

-

 

emptying of pump body 

-

 

disconnection of piping from fittings 

-

 

removal of anchoring bolts 

-

 

washing with water or suitable solvent as needed 

-

 

transport (after removal of electrical connections by qualified personnel) 

 
 
 
Interventions  by  qualified  personnel  (technical capacities  required:  general knowledge  of machining  operations,  awareness  of 

possible  damage  to  parts  due  to  abrasion  or  shocks  during  handling,  know-how  of  required  bolt  and  screw  tightening 
required on different materials such as plastics and metals, use of precision measuring instruments): 

-

 

opening and closing of the pump body 

-     removal and replacement of rotating parts 

9.4

 

WASTE DISPOSAL

 

Materials: separate plastic from metal parts. Dispose of by authorized companies. 

10  IMPROPER USE 

The pump must not be used for purposes other than the transfer of liquids. 
The pump cannot be used to generate isostatic or counter pressures. 
The pump cannot be used to mix liquids generating an exothermal reaction 
The pump must be installed horizontally on a firm base. 
The pump must be installed on a suitable hydraulic plant with inlet and outlet connections to proper suction and discharge 

pipes.  

The plant must be able to shut off the liquid flow independently from the pump. 
Handling of aggressive liquids requires specific technical knowledge

 

11  OPERATING FAULTS AND POSSIBLE CAUSES 

The pump does not deliver: 
1.  rotates in wrong direction   
2.  suction pipe is excessively long and tortuous  
3.  insufficient geodetic pump head or excessive suction geodetic lift   
4.  air infiltration into the suction pipe or branches  
5.  pump or suction pipe not completely covered by liquid  
6.  impeller channels blocked by impurities   
7.  check valve on discharge pipe jammed   
8.  geodetic system height is greater than maximum potential pump head   
9.  impeller jammed by considerable layer of crystals or by melting of materials for dry rotation.  
10. bottom valve blocked by mud or other debris   
11. bottom valve insufficiently immersed  
12. bottom valve faulty, thereby causing suction valve to empty when pump stops 
Pump discharge rate or pressure insufficient: see 01, 02, 03, 04, 05, 06, 10, 11, 12 

Содержание ZMR 02.30

Страница 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Страница 2: ...2 1 DISASSEMBLING SEQUENCE ...

Страница 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Страница 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Страница 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Страница 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Страница 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Страница 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Страница 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Страница 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Страница 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Страница 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Страница 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Страница 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Страница 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

Страница 16: ...16 ...

Страница 17: ...17 ...

Страница 18: ...18 ...

Страница 19: ...19 ...

Страница 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

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