background image

 

1.1 

LEGEND 

 

Pos.   Ref.  Part name 

Material 

Q.ty 

Disassembling steps 

sequence 

Spare stock  

 

 

1  2  3  4  5  6  7  8  9  0 

Start 

up 

year 

910.1 

Connection volute casing / strainer

 

AISI 304 

●                   

 

● 

1.1 

910.2 

Connection volute casing / strainer

 

AISI 304 

●                   

 

● 

910.2 

Connection volute casing / intermediate casing

 

AISI 304 

●                   

 

● 

2.1 

910.3 

Connection volute casing / intermediate casing

 

AISI 304 

●                   

 

● 

102 

Volute casing 

WR

:PP / 

GF

:E-CTFE / 

GX

:E-CTFE 

 

●                 

 

 

230 

Impeller 

WR

:PP / 

GF

:E-CTFE / 

GX

:E-CTFE 

       

●           

● 

● 

 

 

 

 

 

                   

 

 

260 

Ogive 

WR

:PP / 

GF

:E-CTFE / 

GX

:E-CTFE 

   

●               

 

● 

412.1  OR volute casing (

OR 4675

V

:FKM / 

E

:EPDM / 

K

:FFKM 

 

●                 

 

● 

10 

412.2  OR ogive (

OR 3081

V

:FKM / 

E

:EPDM / 

K

:FFKM 

     

●             

 

● 

11 

210 

Shaft 

AISI 304 

         

●         

 

 

13 

840 

Cone coupling element 

STEEL 

         

●         

 

 

14 

910.3 

Connection strainer / electric motor

 

AISI 304 

         

●         

 

 

14.A 

910.3 

Connection strainer / motor flange

  

AISI 304 

             

●     

 

 

15 

807 

Bracket 

PPS 

           

●       

 

 

15.A 

334 

Motor flange 

PPS 

               

●   

 

 

16 

910.4 

Connection electric motor / baseplate

 

AISI 304 

●                   

 

 

17 

800 

Electric motor

 

/// 

                 

● 

 

 

18 

890 

Baseplate  

AISI 304 

 

●                 

 

 

34 

722.1  Inlet flange 

AISI 304 

●                   

 

 

35 

727.1  Inlet flange adaptor 

PARA 

●                   

 

 

36 

722.2  Outlet flange 

AISI 304 

●                   

 

 

37 

727.2  Outlet flange adaptor 

PARA 

●                   

 

 

38 

912 

Drain plug (optional) 

PTFE 

●                   

 

 

39 

195.1  Armoured (connect. B 

– N) 

AISI 304 

   

●               

 

 

40 

922 

Lock nut 

PP 

 

●                 

 

 

41 

195.2  Armoured (connect.Y 

– Z) 

AISI 304 

   

●               

 

 

42 

932.1  Seeger ring 

PP 

 

●                 

 

 

43 

185 

Packing ring 

PP 

●                   

 

 

44 

412.6  OR drain plug (

OR 2050

V

:FKM / 

E

:EPDM / 

K

:FFKM

 

 

●                 

 

 

46 

493 

Dividing plate

 

PP 

         

●         

 

 

47 

932.2  Seeger ring 

STEEL 

           

●       

 

 

100 

722.3  Outlet flange FF 

PP 

 

●                 

 

 

 

 

 

 

 

                   

 

 

102 

722.4  Inlet flange FF 

PP 

 

●                 

 

 

 

 

 

 

 

                   

 

 

 

 

 

                   

 

 

Mechanical seal 

 

 

                   

 

 

134.1  Intermediate casing 

WR

:PP / 

GF

:E-CTFE / 

GX

:E-CTFE

 

       

●           

 

 

6.A 

134.2  Intermediate casing (BS

…) 

WR

:PP / 

GF

:E-CTFE / 

GX

:E-CTFE

 

       

●           

 

 

20 

412.3  OR fixed seal (

OR 3200

V

:FKM / 

E

:EPDM / 

K

:FFKM

 

             

●     

● 

● 

21 

475.1  Fixed seal 

TS5-TS6-SF1

:

 

Al

2

O

3

 

TS7-TS8-SF2

:SSiC

 

           

●       

● 

● 

23 

922.1  Lock nut fixed seal 

PP 

         

●         

● 

● 

24 

472.1  Rotating seal (SF

…) 

PTFE 

         

●         

● 

● 

25 

504.1  Spacer (SF

…) 

PP 

         

●         

 

 

25.A 

504.2 

Spacer (MSF…) 

Bronze 

         

●         

 

 

26 

472.2  Rotating seal (TS

…) 

TS5-TS7

:CHD-GRAPHITE / 

TS6-TS8

:SSiC

 

         

●         

● 

● 

27 

504.2  Spacer (TS

…) 

PP 

         

●         

 

 

27.A 

504.4 

Spacer (MTS…) 

Bronze 

         

●         

 

 

30 

472.3  Rotating seal  

CHD-GRAPHITE

 

           

●       

● 

● 

31 

475.2  Fixed seal  

Al

2

O

3

 

           

●       

● 

● 

48 

164 

Barrier  

PVC 

         

●         

 

 

49 

412.4  OR diaphragm (

OR 3281

V

:FKM / 

E

:EPDM / 

K

:FFKM

 

             

●     

● 

● 

50 

443 

Diaphragm  

WR

:PP / 

GF

:PTFE / 

GX

:PTFE

 

           

●       

● 

● 

51 

412.5  OR impeller (

OR 3081

FKM 

         

●         

 

● 

52 

412.7  OR seal chamber (

OR 3375

FKM 

           

●       

 

● 

53 

412.8  OR seal chamber (

OR 3375

FKM 

           

●       

 

● 

54 

471 

Seal chamber  

PP 

         

●         

 

 

55 

761 

Nipple 

AISI 304 

 

●                 

 

 

56 

762 

Fluxing connection 

AISI 304 

●                   

 

 

57 

472.4  Rotating seal (BS

…) 

BS5-BS7

:CHD-GRAPHITE / 

BS6-BS8

:SSiC

 

         

●         

● 

● 

58 

475.3  Fixed seal  (BS

…) 

BS5-BS6

:

 

Al

2

O

3

 

BS7-BS8

:SSiC

 

             

●     

● 

● 

59 

412.9  OR diaphragm (

OR 4337

V

:FKM / 

E

:EPDM / 

K

:FFKM

 

             

●     

 

● 

60 

443.2  Diaphragm  (BS

…) 

WR

:PP / 

GF

:PTFE / 

GX

:PTFE

 

           

●       

● 

● 

61 

922.2  Lock nut fixed seal 

PP 

         

●         

 

 

64 

415.1  V-ring 

NBR 

           

●       

 

● 

65 

414.1  Counterface V-ring 

Al

2

O

3

 

           

●       

 

 

Содержание ZMR 02.30

Страница 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Страница 2: ...2 1 DISASSEMBLING SEQUENCE ...

Страница 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Страница 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Страница 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Страница 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Страница 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Страница 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Страница 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Страница 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Страница 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Страница 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Страница 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Страница 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Страница 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

Страница 16: ...16 ...

Страница 17: ...17 ...

Страница 18: ...18 ...

Страница 19: ...19 ...

Страница 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

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