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11

SAFETY RULES

WARNING! CHEMICAL RISK. Pumps are intended for operation with different types of fluids and chemical solutions. 

Follow the specific internal instructions for decontamination during the inspection or maintenance operations.

WARNING: the diaphragms (into contact with the product and external) are components extremely subject to wear. 

Their duration is strongly affected by the conditions of employments and by chemical and physical stresses. By tests 

carried out on thousands of pumps installed with head value from 0° to 18°C, the ordinary life exceeds one hundred 

million cycles. For safety reasons, in environments with explosion risk it is necessary to disassemble and check the 

diaphragms every five million cycles and to replace them every twenty million cycles.

WARNING! In the case of diaphragms total breaking, the fluid may enter in the pneumatic circuit, da

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mage it and come out from the discharge port. Therefore it is necessary to convey the air discharge in 

a piping up to a safe area.

WARNING! In situations where the user foresees the possibility of exceeding the temperature limits 

indicated in this manual, it is necessary to install a protection device on the equipment that prevents 

to achieve the maximum operating temperature allowed. If exceeded, respect to the maximum marking 

temperature is not guaranteed.

REMEMBER! Safety risks to persons are mainly caused by improper use or accidental damage.These 

risks may be of  hand injury for operators working on the open pump, or caused by the nature of the fluids 

that are conveyed by this type of pump. Therefore it is extremely important to diligently carry out all the 

instructions contained in this manual in order to eliminate the causes of accidents that may lead to the 

pump failure and to the subsequent outcome of fluid hazardous to persons and to the environment.

For installation and use in a potentially explosive environment, comply with these general precautions:

ascertain that the dampener is full and if possible, that the level is above it by 0.5 m

ascertain that the fluid treated does not contain or cannot contain large solids or solids of a dangerous shape

also ascertain that the connection piping is strong enough and cannot be deformed by the dampener’s weight or by the 

intake. Also check that the dampener is not burdened by the weight of the piping

if the dampener is to stay in disuse for a long period of time, clean it carefully by running a non-flammable liquid deter

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gent through it that is compatible with the dampener’s construction materials;

if the dampener was turned off for a long period of time, circulate clean water in it for some minutes to avoid incrusta-

tions

before starting, after long periods of disuse, clean the internal and external surfaces with a damp cloth

check the grounding

always protect the dampener against possible collisions caused by moving means or by various blunt materials that may 

damage it or react with its materials;

protect the dampener’s surrounding ambient from splashes caused by accidental dampener failure

WARNING: the air supply pressure must never be over 7 bar or below 2 bar

WARNING: when using the pump with aggressive or toxic liquids or with liquids that may represent a health hazard you 

must install suitable protection to contain, collect and signal any spills: danger of pollution, contamination, injuries and/

or death

WARNING: the dampener cannot be used with fluids that are not compatible with its construction materials or in a place 

containing incompatible fluids.

WARNING: installing the dampeners without on-off valves on the intake and delivery sides to intercept the product in 

case of spillage is forbidden: danger of uncontrolled product spillage.

WARNING: installing the dampeners without on-off, three-way or check valves on the air supply piping to prevent the 

pumped liquid from entering the pneumatic circuit if the diaphragms are broken is forbidden: danger of fluid entering the 

compressed air circuit and being discharged into the environment

WARNING: should the user think that the temperature limits set forth in this manual may be exceeded during service, a 

protective device must be installed on the system that prevents the maximum allowed process temperature from being 

reached. If exceeded, respect of the maximum temperature displayed on the marking is not guaranteed

WARNING: the dampener must always be grounded irrespective of any organ to which they are connected. Lack of 

grounding or incorrect grounding will cancel the requirements for safety and protection against the risk of explosion

Содержание PDA 100

Страница 1: ...PDA DEALER for Maintenance date of commissioning position system reference service USER MANUAL Part number ...

Страница 2: ...ND USE INSTRUCTIONS 7 INSTALLATION 9 START UP 9 STOP 7 STORAGE INSTRUCTIONS 7 TRANSPORT 9 USE 10 MAINTENANCE 10 DISASSEMBLY 10 INSPECTION 11 SAFETY RULES 12 INSTALLATION AND START UP PERSONNEL 12 MAINTENANCE AND OPERATIONAL PERSONNEL 13 PERSONNEL RESPONSIBLE FOR REPAIRS 13 WASTE DISPOSAL 13 TROUBLESHOOTING AND POSSIBLE CAUSES ...

Страница 3: ...and the user must comply with the instructions contained in the manual and with the current laws Furthermore the user must take into ac count the ignition point of the gases vapors and mists in addition to clouds of combustible powder in the air existing in the area of use II 3 3GD surface equipment used in areas where the presence of gas vapors or mists in addition to clouds of combustible powder...

Страница 4: ...4 4 3 6 a 6 b 5 7 7 2 1 4 3 2 12 6 b 13 14 20 21 22 23 24 4 11 3 2 1 5 5 8 9 10 8 9 10 11 1 MODEL 75 MODEL 100 150 MODEL 200 ...

Страница 5: ...e casing 1 412 1 5 O ring 1 412 2 6 a O ring 1 135 2 6 b Air side diaphragm 1 514 7 Anello di battuta 1 910 2 8 Cap connection 1 488 9 Air side cap 1 260 1 10 Wet side cap 1 182 11 Base optional for 150 2 412 3 12 O ring 2 13 Adaptor fitting 2 910 3 14 connection wet side casing adaptor fitting 2 Pneumatic valve 675 20 Valve body 1 412 4 21 O ring 1 412 5 22 O ring 2 210 23 Probe 1 260 2 24 probe ...

Страница 6: ... fluid have been correctly evaluated The maximum temperature referred to water in continuous operation depends on the version of the materials indicated on the nameplate and on the environment in which the pump will be installed The ambient temperature interval is related to the choice of materials specified on the identification plate OPERATING PRINCIPLE The damper consists of two chambers separa...

Страница 7: ...YES use flexible pipes reinforced with rigid spiral to connect the hydraulic circuit of the pump Rigid piping may cau se strong vibrations and manifolds breaking Do not use pipes with nominal diameter smaller than the diameter of the pump connections For negative installations and or viscous fluids use pipes with greater diameter related to the nominal diameter of the pump 2 YES install and connec...

Страница 8: ...d may enter into the pneumatic circuit and come out from the pump discharge port if the dampener is made from conductive materials and is suitable for flammable products each casing must be equipped with a suitable earthing cable DANGER OF EXPLOSION AND OR FIRE WARNING The dampener must always be grounded irrespective of any organ to which they are connected Lack of grounding or incorrect groundin...

Страница 9: ...and intake height in the delivery circuit check that there are no anomalous vibrations or noise due to the too elastic support structure unsuitable fastening or cavitation after 2 hours of operation stop the pump correctly and check the tightening of all the bolts on the dampener WARNING never start the dampener with the product valves closed danger of diaphragm breakage STOP To stop the pump and ...

Страница 10: ...n must be carried out by qualified personnel use gloves goggles and acid resistant clothing when disconnecting from the system and washing the dampener wash the dampener before carrying out maintenance operations do not disperse the washing waste into the environment DISASSEMBLY Bolts are the type with right thread Clean all the dampner external surfaces using a damp cloth DIAPHRAGMS REMOVAL separ...

Страница 11: ...piping is strong enough and cannot be deformed by the dampener s weight or by the intake Also check that the dampener is not burdened by the weight of the piping if the dampener is to stay in disuse for a long period of time clean it carefully by running a non flammable liquid deter gent through it that is compatible with the dampener s construction materials if the dampener was turned off for a l...

Страница 12: ...wder Before restarting the dampener ensure that no powder has entered the pneumatic distributor To replace worn parts use only original spare parts However five general elements are important A all the operations must be carried out by skilled personnel or monitored by qualified personal as appropriate B implement personal protection works when the dampener is installed in places involving more th...

Страница 13: ...ipment has sufficient flow TROUBLESHOOTING AND POSSIBLE CAUSES trical and chemical features of the plant being fed by the pump and of the pump itself verification of environmental conditions verification of the condition of the liquid being pumped inspections of the control stop devices of the pump inspections of the rotating parts of the dampener trouble shooting PERSONNEL RESPONSIBLE FOR REPAIRS...

Страница 14: ...14 ØA D D K E E ØA In In In In G B B C C F F H H ØA air inlet air inlet air inlet discharge discharge discharge 75 100 150 200 TECHNICAL DATA DIMENSIONS ...

Страница 15: ...t discharge ØA B C D E F G H K 75 3 4 3 8 1 4 120 125 100 1 1 2 1 4 182 175 150 1 1 2 3 8 1 4 231 252 100 328 298 60 345 200 WR FC AL 2 1 2 1 2 350 140 224 153 80 108 405 395 200 SS 2 1 2 1 2 350 114 314 254 80 100 395 390 ...

Страница 16: ...dating of the existing manuals Copyright 2012 ARGAL srl Draw and text total or partial duplication is prohibited MANUFACTURER DATA Production head and legal office Via Labirinto 159 I 25125 BRESCIA Tel 030 3507011 Fax 030 3507077 Administration Tel 030 3507019 Export manager Tel 030 3507022 Customer service Tel 030 3507025 Web www argal it E mail sales argal it CONTRACTUAL DATA medium conc capacit...

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