2
Table of Contents
Foreword .................................................. 1
Parts and Accessories............................ 1
Division I — Safety
2-Up ATV Safety Alert.............................. 4
Rider Training Course............................. 5
Hangtags .................................................. 6
Warning Labels & Information ............ 7-8
Warnings ............................................. 9-18
Prevention......................................... 19-22
Safe Riding Clothing and Gear (Operator
and Passenger)) ................................19
Pre-Operating Inspection ......................20
First Aid and Survival ............................21
Active Riding ......................................... 23
Sound Judgment .............................. 24-27
Environment..........................................24
Those Around You.................................25
Equipment .............................................25
Load Capacity Ratings Chart ................26
SpeedRack............................................26
Personal Choices..................................27
Supervision............................................ 28
Taking Responsibility ............................28
Inexperienced/Untrained Riders.......28
Experienced/Trained Riders.............28
Division II — Operation/
Maintenance
Specifications ........................................ 29
Location of Parts and Controls ............ 30
ATV Operation .................................. 31-40
Basic Operating Maneuvers..................31
Starting the Engine...........................31
Starting a Cold Engine .....................31
Handling the ATV (Active Riding
Techniques) .......................................33
Tips .......................................................38
General Information ......................... 41-51
Control Locations and Functions ..........41
Power Steering .....................................44
Speedometer/LCD Gauge ........................... 44
Diagnostic Trouble Codes.....................46
Electric Fuel Pump................................47
Gas Hoses ............................................47
Oil Level Stick .......................................47
Seat Latch.............................................48
Rear Seat Lock .....................................48
Safety Flag Bracket ..............................48
Rack Loading (Front and Rear) ............48
Trailering and Towing............................48
Transporting..........................................49
Gasoline—Oil—Lubricant .....................50
Engine Break-In ....................................51
Burnishing Brake Pads .........................51
General Maintenance ....................... 52-66
Maintenance Schedule .........................52
Liquid Cooling System ..........................53
Shock Absorbers...................................54
General Lubrication ..............................54
Hydraulic Hand Brake...........................56
Brake Fluid.......................................56
Brake Lever Lock .............................56
Brake Hoses ....................................56
Brake Pads ......................................56
Rear Foot Brake ...................................57
Protective Rubber Boots .......................57
Battery ..................................................58
Spark Plug ............................................61
Throttle Cable Adjustment ....................61
Air Filter ................................................62
Air Filter Housing Drain.........................63
Draining V-Belt Cover ...........................63
Tires ......................................................63
Wheels ..................................................64
Muffler/Spark Arrester ...........................64
Light Bulb Replacement........................64
Checking/Adjusting Headlight Aim........65
Fuses ....................................................65
Electrical Output Terminals ...................66
Storage Compartment/Tools .................66
Preparation for Storage ........................ 67
Preparation after Storage ..................... 67
Warranty Procedure/Owner
Responsibility.................................... 68
U.S. EPA Emission Control Statement/
Warranty Coverage (U.S. Only) ........ 69
Maintenance Record ............................. 70
Change of Address, Ownership, or
Warranty Transfer.............................. 71
Maintenance Record ............................. 73
Identification Numbers Record ............ 74
p/n: 2263-287
