
3
Torque Specifications
* w/Red Loctite #271
ENGINE
Piston Ring End
(top)
Gap (Installed)
(2nd)
(oil)
0.15-0.30 mm
0.30-0.45 mm
0.20-0.70 mm
Piston Pin Outside Diameter (Min)
12.96 mm
Piston Pin Bore (Max)
13.03 mm
Piston Skirt/Cylinder Clearance (Max)
0.10 mm
Cylinder Head Distortion (Max)
0.05 mm
Cylinder Bore Trueness
50.00-50.05 mm
Connecting Rod (Small End Inside
Diameter) (Max)
13.06 mm
Connecting Rod (Small End Deflection)
(Max)
0.40 mm
Connecting Rod/Crankshaft Clearance
(Side to Side) (Max)
0.05 mm
Crankshaft (Runout) (Max)
0.10 mm
Camshaft Lobe Height (Intake) (Min)
26.33 mm
Camshaft Lobe Height (Exhaust) (Min)
25.65 mm
Rocker Arm to Shaft Clearance (Max)
0.10 mm
Intake Valve Stem to Guide Clearance
(Max)
0.06 mm
Exhaust Valve Stem to Guide Clearance
(Max)
0.08 mm
Crankshaft Web-to-Web Distance
45.15-45.20 mm
Oil Pump Outer Rotor to Body Clearance
(Max)
0.25 mm
Oil Pump Outer to Inner Rotor Clearance
(Max)
0.20 mm
Oil Pump Rotor End Clearance (Max)
0.12 mm
V-Belt Width (Min)
16.5 mm
Centrifugal Clutch Housing (Max)
107.5 mm
Centrifugal Clutch Lining Thickness (Min) 1.0 mm
Driven Pulley Spring Free Length (Min)
154.6 mm
Roller Guide Diameter (Min)
15.4 mm
Movable Drive Face Collar (Max)
24.06 mm
EXHAUST COMPONENTS
Part
Part Bolted To
Torque
ft-lb
Exhaust Pipe
Cylinder Head
7
Muffler
Frame
32
BRAKE SYSTEM COMPONENTS
Brake Banjo-Fitting
Caliper
25
Brakeline Hose
Master Cylinder
20
Rear Brake Caliper
Rear Axle Housing
22
ELECTRICAL COMPONENTS
Stator*
Stator Plate
8
STEERING COMPONENTS
Wheel
Front/Rear Hub
30
Front Wheel Hub
Spindle Axle
45
Handlebar Cap
Lower Clamp
10
Steering Post Outer Bearing Cap Inner Bearing Clamp
20
Steering Post
Frame
51
Tie Rod End
Steering Post
20
SUSPENSION COMPONENTS
Front Shock Absorber
Frame/A-Arm
29
Rear Shock Absorber
Frame/Swing Arm
29
Swing Arm
Frame
50
Swing Arm
Rear Axle Housing
29
A-Arm
Frame
29
Knuckle
A-Arm
29
Tie Rod End
Knuckle
25
ENGINE COMPONENTS
Oil Drain Plug
Crankcase
18
Spark Plug
Cylinder Head
9
Cylinder Head (Nut)
Cylinder
15
Crankcase Half*
Crankcase Half
8
Flywheel*
Crankshaft
30
Camshaft Holder
Cylinder
15
Stationary Drive Sheave*
Crankshaft
27.5
Centrifugal Clutch Housing*
Driven Pulley/Centrifugal
Clutch
40
Oil Pump
Crankcase
7
Oil Pump Gear
Oil Pump
7
Oil Screen/Filter Cap
Crankcase
10
Cam Chain Tensioner
Cylinder
7
Transmission Drain Plug
Transmission
18
Cylinder Head (Cap Screw)
Crankcase
7
Valve Cover
Cylinder Head
7
Spline-Lock
Drive Sprocket
8
Engine Mount
Engine/Frame
32.5
Intake Pipe
Cylinder Head
7
DRIVE TRAIN COMPONENTS
Rear Hub
Rear Axle Shaft
58
Rear Axle Nut (Inner/Outer)*
Rear Axle
86
V-Belt Cover
Crankcase
7
Transmission Case Cover
Transmission
22
Rear Sprocket
Sprocket Retainer
20
Содержание 2016 DVX 90
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