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38

Ski Wear Bars

The ski wear bar is a replaceable bar

attached to the underside of the ski. The

purpose of the wear bar is to assist in turn-

ing the snowmobile, to minimize ski wear,

and to maintain good steering control. If

the snowmobile is operated primarily in

deep snow, ski wear bar wear will be min-

imal; however, if the snowmobile is oper-

ated on terrain where the snow cover is

minimal, the ski wear bar will wear faster.

To maintain positive steering characteris-

tics, Arctic Cat recommends that the ski

wear bars be checked before each use and

replaced if worn beyond 1/2 of the origi-

nal diameter. Ski wear bars are available

from an authorized Arctic Cat Snowmo-

bile dealer.

Removing Ski Wear Bars

NOTE: Determine which type of

wear bar is being replaced and
remove and install accordingly.

1. Remove ice and snow buildup from

the ski.

2. Using a suitable safety stand or lift,

elevate the front of the snowmobile.

3. Remove the lock nuts securing the

wear bar to the ski.

0743-185

4. Remove the wear bar from the ski.

Installing Ski Wear Bars

1. Move the wear bar into position on

the bottom of the ski.

NOTE: If installing a double-offset

wear bar, the carbide edge must be
directed to the outside of the ski.

2. Align the wear bar studs with the

holes in the ski; then install the lock

nuts. Tighten to 11-15 ft-lb.

Adjusting Ski Stance 

NOTE: Local laws and/or regula-

tions as to maximum width of the ski
stance on these snowmobiles may
be applicable. Always comply with
the maximum width laws and/or reg-
ulations when adjusting ski stance.

NOTE: Ski stance can be increased/

decreased by 2.5 cm (1.0 in.).

1. Place the front of the snowmobile on

a support stand.

2. Remove the cotter pin; then remove

the slotted nut and cap screw secur-

ing the ski assembly to the spindle.

Remove the ski. Account for the

rubber damper, inserts, and washers.

3. To increase ski stance, place both ski

stance spacers to the outside of the

spindle.

4. To decrease ski stance, place both

ski stance spacers to the inside of the

spindle.

5. Apply an all-temperature grease to the

non-threaded portion of the cap

screw; then slide the cap screw

through the ski accounting for the rub-

ber damper, inserts, and washers.

NOTE: Install the cap screw so the

slotted nut will be located to the
inside of the ski.

6. Apply red Loctite #271 to the

threads of the cap screw; then

tighten the nut to 45 ft-lb.

7. Place the cotter pin into the ski cap

screw and spread the pin.

8. Repeat procedure for the other ski.

Rail Wear Strips

Arctic Cat recommends that the wear

strips be checked weekly and replaced as

necessary. Measure the wear strips at 25.4

cm (10 in.) intervals. Wear strips must be

10.7 mm (0.42 in.) thick or thicker. 

! WARNING

Operating the snowmobile with
excessively worn ski wear bars may
result in a loss of steering control.

Содержание 2011 Crossfire 600

Страница 1: ...O p e ra to r s M a n u a l Crossfire 600 Crossfire 800 Sno Pro LTD M6 M8 Sno Pro LTD M8 HCR M1000 Sno Pro Mountain Crossover Models Mountain Crossover Models SHARE OUR PASSION TM 2011...

Страница 2: ...om the date of invoice and or 5000 MILES whichever comes first non transferable 3 THIRTY 30 DAYS from date of sale of snowmobile on Arctic Cat supplied batteries 4 THIRTY 30 DAYS from date of sale for...

Страница 3: ...c Power Valve APV System 15 Exhaust Controlled Timing ECT System 16 Operating Instructions 17 20 Starting and Stopping Engine 17 Braking 18 Emergency Stopping 19 Throttle Ignition Monitor Switch 19 Va...

Страница 4: ...l and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without f...

Страница 5: ...or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illu...

Страница 6: ...Numbers S2011M6D3EUSB S2011M8H3EUSB S2011M8HSPUSW S2011M8HLEUSG S2011M8HEKUSB S2011M8HSEUSW S2011M8HHCUSG S2011M1LSEUSW S2011CFD1EUSB S2011CFH1EUSB S2011CFHSPUSO S2011CFHLEUSG S2011CFHSEUSG Standards...

Страница 7: ...3 Snowmobile Safety Rules...

Страница 8: ...ation information Control Locations Shown are the typical control locations for Arctic Cat snowmobiles Location of a specific control will vary according to model 741 633A Gasoline Oil Recommended Gas...

Страница 9: ...tio use the following procedure 1 Pour gasoline into the gasoline con tainer until approximately half full 2 Pour 236 ml 8 fl oz of the recom mended 2 cycle oil into the gasoline container 3 Install c...

Страница 10: ...dard Gauge Certain models are equipped with a stan dard gauge combination speedometer tachometer Indicator icons are incorpo rated within the speedometer tachometer Also incorporated into the speedome...

Страница 11: ...ne prior to operating the snowmobile Once the Low Oil Warning Icon illumi nates during operation of the snowmo bile the operator must periodically monitor the level of oil in the reservoir and must fi...

Страница 12: ...been selected in the speed readout the altitude value will be displayed in feet If kph has been selected in the speed readout the alti tude value will be displayed in meters To reset the maximum alti...

Страница 13: ...nd expense of the snowmobile owner Additional codes are displayed on the readout screen Refer to the following chart for diagnostic codes On certain models Telescopic Handlebar Sno Pro Sno Pro LTD Mod...

Страница 14: ...d cooling system for engine cooling The cooling system should be inspected daily for leakage and damage Also the coolant level should be checked daily If leakage or damage is detected take the snowmob...

Страница 15: ...fluid leakage cracks or breaks in the lower case or a bent plunger If any one of these conditions is detected replacement is necessary Take the snowmobile to an authorized Arctic Cat Snowmobile deale...

Страница 16: ...does not feel qualified take the snowmo bile to an authorized Arctic Cat Snow mobile dealer for this service This service is at the discretion and expense of the snowmobile owner NOTE To prevent tunn...

Страница 17: ...RPM above 4000 RPM the reverse func tion will be cancelled and the coolant temperature warning icon will flash This indicates the reverse switch button was pressed at too high RPM The operator must r...

Страница 18: ...operating in reverse and come to a complete stop before shifting from either forward to reverse or reverse to for ward To shift the reverse transmission use the following procedure 1 Come to a comple...

Страница 19: ...vo actuated system adjusts the size of the exhaust ports to provide peak perfor mance throughout the RPM range The system consists of an exhaust valve assembly mounted to the exhaust side of each cyli...

Страница 20: ...ically adjusts the ignition timing to provide maximum per formance through a variety of operating conditions The ECU receives input on engine RPM demand and exhaust pipe temperature engine condition a...

Страница 21: ...appears dark there is a sufficient amount of fluid in the reservoir 3 Test the throttle control lever by completely compressing and releas ing it several times The lever MUST return to the idle positi...

Страница 22: ...xpected loss of brakes If this occurs the brake fluid requires a cool down period before the brakes will again function properly This cool down period will vary depend ing upon the ambient air tempera...

Страница 23: ...of the throttle system result ing in a loss of return spring force the monitor switch will stop the engine when the throttle control lever is released If the snowmobile engine stops abruptly when the...

Страница 24: ...h is now bypassed All other ignition electrical features ignition switch emergency stop switch headlight taillight and brakelight will operate properly Varying Altitude Operation Operating a snowmobil...

Страница 25: ...he gear case then install a drain adapter fit ting with hose into the drain plug hole 744 133D NOTE To aid in draining the lubri cant it is advisable to fashion a drain adapter by acquiring a fitting...

Страница 26: ...l oz remaining models of recom mended gear case fluid into the check fill hole then install the plug Tighten securely 21 Install the driven pulley then install the drive belt see Drive Belt sub sectio...

Страница 27: ...Arctic Cat recommends that Arctic Cat All Temp Grease p n 4639 365 be used for this proce dure NOTE Illustrated are the general locations of grease fittings Actual locations will vary from model to mo...

Страница 28: ...ekly 10 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper operation Shock Absorbers Weekly 11 34 Check...

Страница 29: ...nt NOTE Always check the coolant level with the engine cold Locate the appropriate FULL mark on the coolant reservoir If coolant is below the FULL mark add coolant to the FULL mark Spark Plugs NOTE Al...

Страница 30: ...before changing spark plugs as incorrect heat range spark plugs could cause poor engine per formance or engine damage Checking Adjusting APV Cables Proper cable adjustment is critical to the operation...

Страница 31: ...e adjusted then using the adjusting nuts lengthen or shorten the housing as needed 7 Once the proper length has been attained hold the adjusting nut in place and tighten the jam nut securely 8 Place t...

Страница 32: ...for service If not under war ranty this service is at the discretion and expense of the snowmobile owner Bleeding Brake System If the brake lever feels spongy when applied the brake system may need t...

Страница 33: ...e snowmobile owner NOTE When installing new brake pads always install them as a set Never install just one pad or use brake pads which have been used in another snowmobile 1 Measure the thickness of b...

Страница 34: ...to exact specifi cations and of quality material Belts made by other manufacturers may not be of the same specifications or quality and therefore usage could result in poor performance and pre mature...

Страница 35: ...crew lock washer washer and sheave adjuster from the end of the driven pulley NOTE Assure that the shims and O ring are not removed from the adjuster 0743 395 5 Remove the cap screw w lock washer and...

Страница 36: ...the recommended pressure Measure the deflection distance between the bottom of the wear strip and the inside surface of the track clip Compare the measure ment with the chart 0743 188 NOTE On the M S...

Страница 37: ...ENGINE OFF NOTE Allow the track to coast to a stop DO NOT apply the brake because it could produce an inaccu rate alignment condition 4 When the track stops rotating check the relationship of the rea...

Страница 38: ...Shock Springs STD NOTE On some models the front ski shock springs are not adjust able The front ski shock springs are individ ually adjustable for the terrain conditions and driving style of the oper...

Страница 39: ...e air pressure in the shock pump until desired pressure is attained 5 Remove the pump valve from the shock air valve NOTE As the pump valve is being removed from the shock the sound of air loss is fro...

Страница 40: ...nowflap compress the two flanged tabs located on the under side of the tunnel and carefully pry up on the front of the taillight snowflap 0744 462 1 Disconnect the taillight harness con nector 2 Remov...

Страница 41: ...age operating load on the snowmo bile when adjusting headlight aim 2 Measure the distance from the floor to midpoint of the headlight 3 Using the measurement obtained in step 2 make a horizontal mark...

Страница 42: ...ts Tighten to 11 15 ft lb Adjusting Ski Stance NOTE Local laws and or regula tions as to maximum width of the ski stance on these snowmobiles may be applicable Always comply with the maximum width law...

Страница 43: ...t of wear strips are installed they should be tempered Tem per the wear strips by driving the snow mobile for approximately a mile on a hard pack trail then immediately drive into deep snow and allow...

Страница 44: ...ection remove the belt guard then use the fol lowing procedure NOTE It may be necessary to remove a shim washer from between the driven pulley sheaves to allow the driven pulley to close tighter Addin...

Страница 45: ...maximum 0 060 in clearance at point C At this point measurement between points A and C should be 1 507 in with a maximum 0 060 in clear ance If the bar either will not clear the inside edge or is mor...

Страница 46: ...ne compart ment Next tighten the left side mounting bolts followed by the front and right top rear bolts Re check the parallelism If still out of specifi cation repeat correction procedure GASOLINE On...

Страница 47: ...l the spark plugs and con nect the high tension leads 8 Fill the gas tank to its rated capacity then add Arctic Cat Fuel Stabilizer p n 0436 907 to the gas tank fol lowing directions on the container...

Страница 48: ...ile off the ground making sure the snowmobile is secure Loosen the track adjusting bolts to reduce track tension Cover with a machine cover or a heavy tarpaulin to protect it from dirt dust and rain C...

Страница 49: ...lace if necessary Make sure all connections are tight then fill the oil injection reservoir with the recommended 2 cycle oil see Gasoline Oil Recom mended Injection Oil sub section in the General Info...

Страница 50: ...and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows En...

Страница 51: ...nsfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then p...

Страница 52: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 53: ...49 NOTES...

Страница 54: ...50 NOTES...

Страница 55: ...ou are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or...

Страница 56: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 798 Phone 218 681 9851 U S 204 982 1656 Canada TM ARCTIC CAT...

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