24
Maintenance
Periodic Maintenance Checklist
Item
Interval Page
Remarks
Brake System
Daily
27
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid
Daily
10,25 Check for leakage, damage, obstructions, coolant
level
Oil-Injection System
Daily
—
Check for leakage, damage, and injection oil level
Stop Switch
Daily
—
Check for proper operation
Hoses
Daily
—
Check for damage, leakage, and wear
Headlight & Taillight/Brakelight
Daily
36-37 Check for proper operation and cleanliness
Steering System
Daily
—
Check for proper operation, tightness of bolts,
and binding
Throttle Control System
Daily
19
Check for binding, sticking, proper operation,
throttle cable tension, and wear
Drive Belt
Daily
Monthly
30
Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars
Daily
38
Check for wear and damage
Electrical Wiring
Weekly
—
Check for wear, damage, and tight connections
Exhaust System
Weekly
10
Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Recoil Starter
Weekly
—
Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly 11,34 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
Spark Plugs
Weekly
25
Check center electrode insulator color, carbon,
and gap
Suspension
Weekly
34
Check for damage, loose components, and
proper adjustment
Track Tension/Alignment
Weekly 32,33 Check/adjust as necessary
Wear Strips
Weekly
38
Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and fraying
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leak-
age
Air Silencer
Seasonal
—
Inspect/Clean
APV System
Monthly
15
Check/adjust as necessary
ACT Drive Gear Case
Seasonal
21
Flush and change drive fluid prior to storage
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Drive Clutch/Driven Pulley
Monthly 10,11 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven pulley with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Front & Rear Suspension
Monthly 22,23 Grease