Arctic Cat 2011 700 Diesel SD, Руководство по обслуживанию

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3
* w/Red Loctite #271
*** w/Blue Loctite #243
Torque Conversions
(ft-lb/N-m)
Break-In Procedure
A new ATV and an overhauled ATV engine require a
“break-in” period. The first 10 hours (or 200 miles) are
most critical to the life of this ATV. Proper operation
during this break-in period will help assure maximum
life and performance from the ATV.
During the first 10 hours (or 200 miles) of operation,
always use less than 1/2 throttle. Varying the engine
RPM during the break-in period allows the compo-
nents to “load” (aiding the mating process) and then
“unload” (allowing components to cool). Although it
is essential to place some stress on the engine compo-
nents during break-in, care should be taken not to
overload the engine too often. Do not pull a trailer or
carry heavy loads during the 10-hour break-in period.
When the engine starts, allow it to warm up properly.
Idle the engine several minutes until the engine has
reached normal operating temperature.
During the break-in period, a maximum of 1/2 throttle
is recommended; however, brief full-throttle accelera-
tions and variations in driving speeds contribute to
good engine break-in.
ENGINE/TRANSMISSION
Part Part Bolted To
Torque
ft-lb N-m
Transmission Mounting
Plate Crankcase/Transmission 35 48
Connecting Rod Cap Connecting Rod (4 Steps) 29 40
Main Bearing Cap Engine Block (6 Steps) 44 60
Rocker Arm Support Cylinder Head 29 40
Cylinder Head Cylinder (5 Steps) 35 48
Valve Cover Cylinder Head 6.5 9
Driven Pulley Nut Fixed Face 125 170
Drive Clutch Flywheel/PTO Shaft 40 54
Movable Drive Face* Fixed Drive Hub 85 116
Oil Pump Engine Block 22 30
Output Shaft* Output Shaft Coupler 20 27
Output Shaft Nut* Output Shaft 80 108
Starter V-Belt Housing 35 48
Flywheel/PTO Shaft Crankshaft 40 54
Crankshaft Pulley Timing Belt Drive Pulley 9 12
Chamber Ring Nut Chamber (Step 1)
(Step 2)
72
130
98
177
Glow Plug Cylinder Head 18 24
Crankshaft Pulley*** Crankshaft 260 354
Timing Belt Idler Nut Engine Block 29 39
V-Belt Cover V-Belt Housing 9 12
V-Belt Housing Crankcase/Transmission 25 34
Fuel Rail Unit Injectors 36
in.-lb
4
Gear Case (Left) Gear Case (Right) 8 11
Oil Pan Crankcase 7 10
Oil Pan Cover Oil Pan 7 10
Crankshaft Seal/Flange Engine Block 9 12
Camshaft Support Housing Cylinder Head 7 10
Fuel Injector Control Rack Unit Injector 11
in.-lb
1.2
Unit Injector Retainer Nut Cylinder Head (5 Steps) 15 20
Camshaft Drive Pulley Camshaft 59 80
Lift Pump Eccentric Camshaft 59 80
Water Pump Engine Block 22 30
ft-lb N-m ft-lb N-m ft-lb N-m ft-lb N-m
1 1.4 26 35.4 51 69.4 76 103.4
2 2.7 27 36.7 52 70.7 77 104.7
3 4.1 28 38.1 53 72.1 78 106.1
4 5.4 29 39.4 54 73.4 79 107.4
5 6.8 30 40.8 55 74.8 80 108.8
6 8.2 31 42.2 56 76.2 81 110.2
7 9.5 32 43.5 57 77.5 82 111.5
8 10.9 33 44.9 58 78.9 83 112.9
9 12.2 34 46.2 59 80.2 84 114.2
10 13.6 35 47.6 60 81.6 85 115.6
11 15 36 49 61 83 86 117
12 16.3 37 50.3 62 84.3 87 118.3
13 17.7 38 51.7 63 85.7 88 119.7
14 19 39 53 64 87 89 121
15 20.4 40 54.4 65 88.4 90 122.4
16 21.8 41 55.8 66 89.8 91 123.8
17 23.1 42 57.1 67 91.1 92 125.1
18 24.5 43 58.5 68 92.5 93 126.5
19 25.8 44 59.8 69 93.8 94 127.8
20 27.2 45 61.2 70 95.2 95 129.2
21 28.6 46 62.6 71 96.6 96 130.6
22 29.9 47 63.9 72 97.9 97 131.9
23 31.3 48 65.3 73 99.3 98 133.3
24 32.6 49 66.6 74 100.6 99 134.6
25 34 50 68 75 102 100 136
Manual
Table of Contents
For Discount Arctic Cat Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com