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13

940 Powerig® 

(HK496)

    

Limited Warranties

Limited Lifetime Warranty on BobTail® Tools: 

Huck International, Inc. warrants to the original purchaser 

that its BobTail® installation tools manufactured after 

12/1/2016 shall be free from defects in materials and 

workmanship for its 

useful lifetime

.  This warranty does 

not cover special order / non-standard products, or part 

failure due to normal wear, tool abuse or misapplication, 

or user non-compliance with the service requirements and 

conditions detailed in the product literature. 

Two Year Limited Warranty on Installation Tools: 

Huck International, Inc. warrants that its installation tools 

and Powerigs

®

 manufactured after 12/1/2016 shall be 

free from defects in materials and workmanship for a 

period of two years from date of purchase by the end 

user.  This warranty does not cover special order / non-

standard products, or part failure due to normal wear, 

tool abuse or misapplication, or user non-compliance with 

the service requirements and conditions detailed in the 

product literature. 

90 Day Limited Warranty on Nose Assemblies and 

Accessories:

 

Huck International, Inc. warrants that its nose assemblies 

and accessories shall be free from defects in materials 

and workmanship for a period of 90 days from date of 

purchase by the end user.  This warranty does not cover 

special clearance noses, or special order / non-standard 

product, or part failure due to normal wear, abuse or 

misapplication, or user non-compliance with the service 

requirements and conditions detailed in the product 

literature. 

Useful lifetime

 is defined as the period over which the 

product is expected to last physically, up to the point 

when replacement is required due to either normal 

in-service wear, or as part of a complete overhaul. 

Determination is made on a case-by case basis upon 

return of parts to Huck International, Inc. for evaluation.

Tooling, Part(s) and Other Items not manufactured by 

Huck:

 

HUCK makes no warranty with respect to the tooling, 

part(s), or other items manufactured by third parties. 

HUCK expressly disclaims any warranty expressed 

or implied, as to the condition, design, operation, 

merchantability, or fitness for use of any tool, part(s), or 

other items thereof not manufactured by HUCK. HUCK 

shall not be liable for any loss or damage, directly or 

indirectly, arising from the use of such tooling, part(s), 

or other items or breach of warranty or for any claim for 

incidental or consequential damages.

Huck shall not be liable for any loss or damage resulting 

from delays or non-fulfillment of orders owing to strikes, 

fires, accidents, transportation companies or for any 

reason or reasons beyond the control of the Huck or its 

suppliers.

Huck Installation Equipment:

Huck International, Inc. reserves the right to make 

changes in specifications and design and to discontinue 

models without notice.

Huck Installation Equipment should be serviced by trained 

service technicians only.

Always give the serial number of the equipment when 

corresponding or ordering service parts.

Complete repair facilities are maintained by Huck 

International, Inc. Please contact one of the offices listed 

below.

Eastern

One Corporate Drive Kingston, New York 12401-0250 

Telephone (845) 331-7300 FAX (845) 334-7333

Outside USA and Canada

Contact your nearest Huck International location (see 

reverse).

In addition to the above repair facilities, there are 

Authorized Tool Service Centers (ATSC’s) located 

throughout the United States. These service centers offer 

repair services, spare parts, Service Parts Kits, Service 

Tool Kits and Nose Assemblies. Please contact your Huck 

Representative or the nearest Huck International location 

(see reverse) for the ATSC in your area.

Содержание HK496

Страница 1: ...l Brand Fasteners Tools Accessories Serial Number Notice 2 Safety Instructions 3 Description 4 Principle of Operation 4 Preparation for Use 4 Specifications 5 Checking and Adjusting Pressures 5 Operation 5 Maintenance 6 Components Drawings 7 10 Options and Accessories 11 Troubleshooting 11 ...

Страница 2: ...2 940 Powerig HK496 NOTICE This manual applies to 940 serial number 3927 and above For any other serial numbers please contact a Huck customer service representa tive ...

Страница 3: ...for hydraulic tooling if pinch point is unavoidable 20 Unsuitable postures may not allow counteracting of normal expected movement of tool 21 Do not abuse tool by dropping or using it as a hammer Never use hydraulic or air lines as a handle or to bend or pry the tool Reasonable care of installation tools by operators is an important factor in maintaining tool efficiency eliminating downtime and in...

Страница 4: ...ipstick to check fluid level and to add fluid Hydraulic quick disconnect couplers are furnished for connecting hoses from installation equipment Description FIGURE 2 Pressure switch PS contacts are normally closed Increasing pressure opens contacts When the tool trigger switch is depressed 24 volts AC is applied between relay terminals CR13 and CR14 activating the relay coil and closing two sets o...

Страница 5: ... been adjusted 4 Check PULL pressure Follow instructions in the appropriate section of this manual ADJUSTING RETURN PRESSURE 1 Loosen the jam nut on pressure switch 2 Turn the adjusting screw clockwise to increase RETURN pressure OR counterclockwise to decrease RETURN pressure 3 Tighten the jam nut on pressure switch after return pressure has been adjusted 4 Check RETURN pressure Follow instructio...

Страница 6: ...m 5 Lock the spring retainer in place with the set screw 6 Slide the switch mounting bracket toward the switch button until it contacts the platen surface 7 Secure with two screws located in the middle of the bottom cover 8 Connect a volt ohm meter to the electrical cord 9 Tighten the switch adjustment screw against the switch mounting bracket until the switch button contacts the platen and actuat...

Страница 7: ...7 940 Powerig HK496 Note This assembly is purchased complete The bill of material listed is for reference and replacement part purposes only 10 4 with 4 Figure 4 111345 Pump Motor Valve Assembly ...

Страница 8: ...500693 Lockwasher 500234 Hex Nut 590303 Schematic Sticker 506368 Enclosure Gasket 123479 Enclosure 507293 Transformer 500424 Screw 4 502767 Screw 2 502758 Screw 2 590131 Sticker 115V AC 590131 Sticker Class 2 Circuit 30V 123433 Enclosure Panel 590134 Sticker 24V AC 501214 Screw 3 590012 Nameplate 502992 Screw 4 Motor Cord 502783 Screw 4 Pressure Switch Solenoid 123432 Motor Gasket 506364 Strain Re...

Страница 9: ...o 1A red transformer lower right circuit breaker 1 red CR12 CR9 1 red circuit breaker MCL3 1 red MCL1 MCL3 1 red MCL3 CR9 2 white MCL2 transformer lower left 2 white MC terminal MCL2 3 red MCT3 CR5 6 blue transformer upper left trigger 7 blue trigger CR14 8 blue transformer upper right CR13 ...

Страница 10: ...e and install as a unit into the motor shell Apply Loctite 277 Threadlocker or equivalent between outer race and bore Place motor in an upright position while Loctite cures 2 Brush Holders must be installed with slot and dimple facing the open end of the Motor Shell Apply Loctite 680 Retaining Compound or equivalent between Brush Holder and bore 3 Insert Flag Terminals into adjacent Brush Holders ...

Страница 11: ... cycle does occur a Pump is cavitating fluid level may be low or fluid viscosity is too heavy b Strainer is dirty and clogged c Worn or defective directional valve d Worn or damaged pump e Worn or defective hydraulic couplers Always check the simplest possible cause of malfunction first For example blown fuse tripped circuit breaker defective switch or control cord Eliminate each possible cause un...

Страница 12: ...12 940 Powerig HK496 Record your own notes here ...

Страница 13: ... complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merchantability or...

Страница 14: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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