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2580 series Hydraulic Installation Tools (HK961) 

      

                       

 

IV. REPETITIVE MOTION HAZARDS:

1.  When using assembly power tool, the operator can 

experience discomfort in the hands, arms, shoulders, 

neck or other parts of the body.

2.  When using tool, the operator should adopt a 

comfortable posture while maintaining a secure footing 

and avoid awkward or off balanced postures.

3.  The operator should change posture during extended 

tasks to help avoid discomfort and fatigue.

4.  If the operator experiences symptoms such as 

persistent or recurring discomfort, pain, throbbing, 

aching, tingling, numbness, burning sensations or 

stiffness, these warnings should not be ignored. The 

operator should tell the employer and consult a 

qualified health professional.

V. ACCESSORIES HAZARDS:

1.  Disconnect tool from energy supply before changing 

inserted tool or accessory.

2.  Use only sizes and types of accessories and 

consumables that are recommended. Do not use other 

types or sizes of accessories or consumables.

 

VI. WORKPLACE HAZARDS:

1.  Be aware of slippery surfaces caused by use of the tool 

and of trip hazards caused by the air line or hydraulic 

hose.

2.  Proceed with caution while in unfamiliar surroundings; 

there could be hidden hazards such as electricity or 

other utility lines.

3.  The assembly power tool is not intended for use in 

potentially explosive environments.

4.  Tool is not insulated against contact with electrical 

power.

5.  Ensure there are no electrical cables, gas pipes, etc., 

which can cause a hazard if damaged by use of the 

tool.

VII. NOISE HAZARDS:

1.  Exposure to high noise levels can cause permanent, 

disabling hearing loss and other problems such 

as tinnitus, therefore risk assessment and the 

implementation of proper controls is essential.

2.  Appropriate controls to reduce the risk may include 

actions such as damping materials to prevent workpiece 

from ‘ringing’.  

3.  Use hearing protection in accordance with employer’s 

instructions and as required by occupational health and 

safety regulations.

4.  Operate and maintain tool as recommended in the 

instruction handbook to prevent an unnecessary 

increase in the noise level.

5.  Select, maintain and replace the consumable / inserted 

tool as recommended to prevent an unnecessary 

increase in noise.  

6.  If the power tool has a silencer, always ensure that it 

is in place and in good working order when the tool is 

being operated. 

VIII.  VIBRATION HAZARDS:

1.  Exposure to vibration can cause disabling damage to 

the nerves and blood supply to the hands and arms.

2.  Wear warm clothing when working in cold conditions 

and keep hands warm and dry.

3.  If numbness, tingling, pain or whitening of the skin 

in the fingers or hands, stop using the tool, tell your 

employer and consult a physician.  

4.  Support the weight of the tool in a stand, tensioner or 

balancer in order to have a lighter grip on the tool.  

X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:

1.  Carry out a daily check for damaged or worn hoses or 

hydraulic connections and replace if necessary.

2.  Wipe all couplers clean before connecting. Failure to do 

so can result in damage to the quick couplers and cause 

overheating. 

3.  Ensure that couplings are clean and correctly engaged 

before operation. 

4.  Use only clean oil and filling equipment.

5.  Power units require a free flow of air for cooling 

purposes and should therefore be positioned in a well 

ventilated area free from hazardous fumes.

6.  Do not inspect or clean the tool while the hydraulic 

power source is connected.  Accidental engagement of 

the tool can cause serious injury.

7.  Be sure all hose connections are tight. 

8.  Wipe all couplers clean before connecting. Failure to do 

so can result in damage to the quick couplers and cause 

overheating.

Safety Instructions 

(continued)

WARNINGS:

Do not exceed maximum pull or return settings 

on tool.

Be sure all hose connections are tight. All tool 

hoses must be connected.

Содержание 2580

Страница 1: ...raulic Installation Tool Declaration of Conformity 2 Safety Instructions 3 4 Description 5 Specifications 5 7 Principle of Operation 8 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly Procedure 11 Assembly Procedure 12 13 Components Drawings 14 24 Troubleshooting 25 Kits and Accessories 26 ...

Страница 2: ...2 2580 series Hydraulic Installation Tools HK961 ...

Страница 3: ...e and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTIL...

Страница 4: ...to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the consumable inserted tool as recommended to prevent an unnecessary increase in...

Страница 5: ...rk of TRUARC Co LLC Vibra Tite is a registered trademark of ND Industries Inc USA Specifications Huck s 2580 series of Hydraulic Installation Tools when fitted with an appropriate nose assembly installs a wide range of Huck Blind Fasteners and HUCKBOLT Fasteners These lightweight and compact mini tools are ideal for installing fasteners in limited clearance applications Each tool is complete with ...

Страница 6: ...6 2580 series Hydraulic Installation Tools HK961 Specifications continued 8 4 21 3 1 8 4 7 1 4 3 6 5 4 13 7 1 1 2 7 1 4 3 6 2 1 5 5 Figure 1 I nches cm ...

Страница 7: ...7 2580 series Hydraulic Installation Tools HK961 Assembly Drawing Main Components Figure 2 ...

Страница 8: ...itably prepared for operation NOTE Review all WARNINGS on this page 1 Turn OFF the Powerig and disconnect its power supply Connect the tool hoses to the Powerig 2 Connect tool s control switch electrical cord to the Powerig 3 Connect the Powerig to the power supply Turn ON the Powerig Press and hold the tool trigger for 30 seconds then press the trigger a few times to cycle the tool and circulate ...

Страница 9: ...held against and at a right angle 90 to the workpiece 2 Press and hold the trigger until the fastener is installed and the pintail breaks Release the trigger the tool will perform its RETURN stroke The pressure is re directed the piston moves forward and the tool is pushed off the fastener and ready for the next installation cycle WARNINGS Wear approved eye and hearing protection Ensure adequate c...

Страница 10: ... in accordance with local lawful and safe practices STANDARD SEALANTS LUBRICANTS Apply Parker Threadmate Loctite 567 or Slic Tite to male pipe threads per manufacturer s instructions to ease assembly and to prevent leaks Smear LUBRIPLATE 130 AA or SUPER O LUBE on rings and mating parts to ease assembly and to prevent nicking pinching rings on rough tight spots POWERIG MAINTENANCE Maintenance instr...

Страница 11: ...d remove it from the cord Pull out the cord and remove the grommet Disassemble the electrical connector to replace connector or to rewire it Model A2580 Unscrew the air trigger assembly Loosen the air fitting Pull out the air trigger hose Loosen the air quick disconnect and remove it 6 Remove the pintail deflector P N 123144 from the end cap by simultaneously pulling and twisting 7 Remove the sock...

Страница 12: ...e GLYD Ring Assembly Figure 4 8 Carefully drive or press the piston into the cylinder 9 Remove the Piston Assembly Tool and GLYD Ring Insertion Tool Install the relief valve into the piston with four flats toward the rear of the tool 10 Install the following in the rear gland O ring and back up ring Polyseal spacer and retaining ring press the assembled gland into the cylinder press the wiper into...

Страница 13: ...4 Installing the Piston Subassembly Part Numbers and Notes Refer to the Assembly Drawings in this manual NOTE Numbers in parentheses are Huck part numbers 1 An optional 12 ft Hose Kit 122854 is available See Figure 11 2 Front Grand Assembly 123139 includes Back up Ring 501118 O ring 500824 Wiper 505894 Front Wiper Housing 123138 Polyseal 506160 and Front Gland 123137 See Figure 5 3 Piston Assembly...

Страница 14: ...580 series Hydraulic Installation Tools HK961 Sectional View 2580 Series Figure 5 NOTE Some components are available only as subassembly parts of other assemblies see S ubassembly P art N umbers and N otes ...

Страница 15: ...15 2580 series Hydraulic Installation Tools HK961 Control Cord Hose Assembly 2580 Figure 5a ...

Страница 16: ...16 2580 series Hydraulic Installation Tools HK961 Sectional View A2580 Figure 5b ...

Страница 17: ...t numbers See table below for part numbers 505839 110686 Male Connector to Cylinder Handle see Figure 5 Figure 5c DESCRIPTION PART NO QTY 2580 2580 12 2580 25 2580 38 2580 2580 12 2580 25 2580 38 Cable Ties 505839 1 6 14 19 Control Cord 123337 120341 120341 1 120341 4 1 Hose Assembly 118944 2 118944 1 118944 3 118944 4 2 Male Connector electric 110686 1 Female Connector 110439 1 Reducing Bushing 5...

Страница 18: ...18 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 Figure 6 ...

Страница 19: ...19 2580 series Hydraulic Installation Tools HK961 Assembly Drawing A2580 Figure 7 ...

Страница 20: ...20 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 12 Figure 8 ...

Страница 21: ...21 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 25 Figure 9 ...

Страница 22: ...22 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 38 Figure 10 ...

Страница 23: ...23 2580 series Hydraulic Installation Tools HK961 Optional Hose Kit Figure 11 Part Number 122854 ...

Страница 24: ... labeled with a Sticker P N 590424 7400 that contains safety and pressure settings information This sticker must remain on the tool and be legible If the sticker becomes damaged or worn or if it has been removed from the tool or when replacing Cylinder this sticker must be ordered and placed in the location shown below Figure 13 ...

Страница 25: ...stener pintail b Incorrect fastener length c Worn or damaged jaw segments d Metal particles accumulated in pull grooves of jaw segments e Excessive sheet gap f Nose assembly not properly attached see Nose Assembly Data Sheet 8 Collar of HUCKBOLT Fastener not completely swaged a Improper tool operation See Trouble 6 b Scored anvil in nose assembly 9 Shear collar on Huck Blind fastener not properly ...

Страница 26: ...s kit is supplied with each tool it contains P N Description Qty 110439 Connector female 1 110438 Connector male 1 503431 Reducing Bushing 2 110686 Electric Connector male 1 505839 Cable Tie 1 Changing to kit s older heavier type hoses will accommodate the following extension hose kits P N HOSE LENGTH P N HOSE LENGTH 110838 12 ft 3 65 m 110840 38 ft 11 58 m 110839 26 ft 7 92 m 110841 52 ft 15 84 m...

Страница 27: ...or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation mer...

Страница 28: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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