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2580 series Hydraulic Installation Tools (HK961)    

I.  GENERAL SAFETY RULES:

1.  A half hour long hands-on training session with 

qualified personnel is recommended before using Huck 

equipment.

2.  Huck equipment must be maintained in a safe working 

condition at all times. Tools and hoses should be 

inspected at the beginning of each shift/day for 

damage or wear. Any repair should be done by a 

qualified repairman trained on Huck procedures.

3.  For multiple hazards, read and understand the safety 

instructions before installing, operating, repairing, 

maintaining, changing accessories on, or working near 

the assembly power tool. Failure to do so can result in 

serious bodily injury.

4.  Only qualified and trained operators should install, 

adjust or use the assembly power tool.

5.  Do not modify this assembly power tool. This can 

reduce effectiveness of safety measures and increase 

operator risk.

6.  Do not discard safety instructions; give them to the 

operator.

7.  Do not use assembly power tool if it has been 

damaged.

8.  Tools shall be inspected periodically to verify all ratings 

and markings required, and listed in the manual, are 

legibly marked on the tool. The employer/operator 

shall contact the manufacturer to obtain replacement 

marking labels when necessary. Refer to assembly 

drawing and parts list for replacement.

9.  Tool is only to be used as stated in this manual. Any 

other use is prohibited.

10. Read MSDS Specifications before servicing the tool. 

MSDS specifications are available from the product 

manufacturer or your Huck representative.

11. Only genuine Huck parts shall be used for replacements 

or spares. Use of any other parts can result in tooling 

damage or personal injury.

12. Never remove any safety guards or pintail deflectors.

13. Never install a fastener in free air. Personal injury from 

fastener ejecting may occur.

14. Where applicable, always clear spent pintail out of nose 

assembly before installing the next fastener.

15. Check clearance between trigger and work piece to 

ensure there is no pinch point when tool is activated. 

Remote triggers are available for hydraulic tooling if 

pinch point is unavoidable.

16. Do not abuse tool by dropping or using it as a hammer. 

Never use hydraulic or air lines as a handle or to bend 

or pry the tool. Reasonable care of installation tools 

by operators is an important factor in maintaining tool 

efficiency, eliminating downtime, and preventing an 

accident which may cause severe personal injury.

17. Never place hands between nose assembly and work 

piece. Keep hands clear from front of tool.

18. Tools with ejector rods should never be cycled with out 

nose assembly installed.

19. When two piece lock bolts are being used always make 

sure the collar orientation is correct. See fastener data 

sheet for correct positioning.

II.  PROJECTILE HAZARDS:

1.  Risk of whipping compressed air hose if tool is 

pneudraulic or pneumatic.

2.  Disconnect the assembly power tool from energy 

source when changing inserted tools or accessories.

3.  Be aware that failure of the workpiece, accessories, 

or the inserted tool itself can generate high velocity 

projectiles.

4.  Always wear impact resistant eye protection during tool 

operation. The grade of protection required should be 

assessed for each use.

5.  The risk of others should also be assessed at this time.

6.  Ensure that the workpiece is securely fixed.

7.  Check that the means of protection from ejection of 

fastener or pintail is in place and operative.

8.  There is possibility of forcible ejection of pintails or 

spent mandrels from front of tool.

III. OPERATING HAZARDS:

1.  Use of tool can expose the operator’s hands to hazards 

including: crushing, impacts, cuts, abrasions and heat.  

Wear suitable gloves to protect hands.

2.  Operators and maintenance personnel shall be 

physically able to handle the bulk, weight and power of 

the tool.

3.  Hold the tool correctly and be ready to counteract 

normal or sudden movements with both hands 

available.

4.  Maintain a balanced body position and secure footing.

5.  Release trigger or stop start device in case of 

interruption of energy supply.

6.  Use only fluids and lubricants recommended by the 

manufacturer.

7.  Avoid unsuitable postures, as it is likely for these not 

to allow counteracting of normal or unexpected tool 

movement.

8.  If the assembly power tool is fixed to a suspension 

device, make sure that fixation is secure.

9.  Beware of the risk of crushing or pinching if nose 

equipment is not fitted.

Continued on next page...

Safety Instructions

GLOSSARY OF TERMS AND SYMBOLS:

 

-  Product complies with requirements set forth by 

the relevant European directives.

 

-  Read manual prior to using this equipment.

 

-  Eye protection is required while using this

 

equipment.

 

-  Hearing protection is required while using this 

equipment.

 

Notes: are reminders of required procedures.

Bold, Italic type, and underline:

 emphasize a specific 

instruction.

WARNINGS: Must be understood to avoid 

severe personal injury.

CAUTIONS: Show conditions that will damage 

equipment or structure.

Содержание 2580

Страница 1: ...raulic Installation Tool Declaration of Conformity 2 Safety Instructions 3 4 Description 5 Specifications 5 7 Principle of Operation 8 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly Procedure 11 Assembly Procedure 12 13 Components Drawings 14 24 Troubleshooting 25 Kits and Accessories 26 ...

Страница 2: ...2 2580 series Hydraulic Installation Tools HK961 ...

Страница 3: ...e and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTIL...

Страница 4: ...to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the consumable inserted tool as recommended to prevent an unnecessary increase in...

Страница 5: ...rk of TRUARC Co LLC Vibra Tite is a registered trademark of ND Industries Inc USA Specifications Huck s 2580 series of Hydraulic Installation Tools when fitted with an appropriate nose assembly installs a wide range of Huck Blind Fasteners and HUCKBOLT Fasteners These lightweight and compact mini tools are ideal for installing fasteners in limited clearance applications Each tool is complete with ...

Страница 6: ...6 2580 series Hydraulic Installation Tools HK961 Specifications continued 8 4 21 3 1 8 4 7 1 4 3 6 5 4 13 7 1 1 2 7 1 4 3 6 2 1 5 5 Figure 1 I nches cm ...

Страница 7: ...7 2580 series Hydraulic Installation Tools HK961 Assembly Drawing Main Components Figure 2 ...

Страница 8: ...itably prepared for operation NOTE Review all WARNINGS on this page 1 Turn OFF the Powerig and disconnect its power supply Connect the tool hoses to the Powerig 2 Connect tool s control switch electrical cord to the Powerig 3 Connect the Powerig to the power supply Turn ON the Powerig Press and hold the tool trigger for 30 seconds then press the trigger a few times to cycle the tool and circulate ...

Страница 9: ...held against and at a right angle 90 to the workpiece 2 Press and hold the trigger until the fastener is installed and the pintail breaks Release the trigger the tool will perform its RETURN stroke The pressure is re directed the piston moves forward and the tool is pushed off the fastener and ready for the next installation cycle WARNINGS Wear approved eye and hearing protection Ensure adequate c...

Страница 10: ... in accordance with local lawful and safe practices STANDARD SEALANTS LUBRICANTS Apply Parker Threadmate Loctite 567 or Slic Tite to male pipe threads per manufacturer s instructions to ease assembly and to prevent leaks Smear LUBRIPLATE 130 AA or SUPER O LUBE on rings and mating parts to ease assembly and to prevent nicking pinching rings on rough tight spots POWERIG MAINTENANCE Maintenance instr...

Страница 11: ...d remove it from the cord Pull out the cord and remove the grommet Disassemble the electrical connector to replace connector or to rewire it Model A2580 Unscrew the air trigger assembly Loosen the air fitting Pull out the air trigger hose Loosen the air quick disconnect and remove it 6 Remove the pintail deflector P N 123144 from the end cap by simultaneously pulling and twisting 7 Remove the sock...

Страница 12: ...e GLYD Ring Assembly Figure 4 8 Carefully drive or press the piston into the cylinder 9 Remove the Piston Assembly Tool and GLYD Ring Insertion Tool Install the relief valve into the piston with four flats toward the rear of the tool 10 Install the following in the rear gland O ring and back up ring Polyseal spacer and retaining ring press the assembled gland into the cylinder press the wiper into...

Страница 13: ...4 Installing the Piston Subassembly Part Numbers and Notes Refer to the Assembly Drawings in this manual NOTE Numbers in parentheses are Huck part numbers 1 An optional 12 ft Hose Kit 122854 is available See Figure 11 2 Front Grand Assembly 123139 includes Back up Ring 501118 O ring 500824 Wiper 505894 Front Wiper Housing 123138 Polyseal 506160 and Front Gland 123137 See Figure 5 3 Piston Assembly...

Страница 14: ...580 series Hydraulic Installation Tools HK961 Sectional View 2580 Series Figure 5 NOTE Some components are available only as subassembly parts of other assemblies see S ubassembly P art N umbers and N otes ...

Страница 15: ...15 2580 series Hydraulic Installation Tools HK961 Control Cord Hose Assembly 2580 Figure 5a ...

Страница 16: ...16 2580 series Hydraulic Installation Tools HK961 Sectional View A2580 Figure 5b ...

Страница 17: ...t numbers See table below for part numbers 505839 110686 Male Connector to Cylinder Handle see Figure 5 Figure 5c DESCRIPTION PART NO QTY 2580 2580 12 2580 25 2580 38 2580 2580 12 2580 25 2580 38 Cable Ties 505839 1 6 14 19 Control Cord 123337 120341 120341 1 120341 4 1 Hose Assembly 118944 2 118944 1 118944 3 118944 4 2 Male Connector electric 110686 1 Female Connector 110439 1 Reducing Bushing 5...

Страница 18: ...18 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 Figure 6 ...

Страница 19: ...19 2580 series Hydraulic Installation Tools HK961 Assembly Drawing A2580 Figure 7 ...

Страница 20: ...20 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 12 Figure 8 ...

Страница 21: ...21 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 25 Figure 9 ...

Страница 22: ...22 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 38 Figure 10 ...

Страница 23: ...23 2580 series Hydraulic Installation Tools HK961 Optional Hose Kit Figure 11 Part Number 122854 ...

Страница 24: ... labeled with a Sticker P N 590424 7400 that contains safety and pressure settings information This sticker must remain on the tool and be legible If the sticker becomes damaged or worn or if it has been removed from the tool or when replacing Cylinder this sticker must be ordered and placed in the location shown below Figure 13 ...

Страница 25: ...stener pintail b Incorrect fastener length c Worn or damaged jaw segments d Metal particles accumulated in pull grooves of jaw segments e Excessive sheet gap f Nose assembly not properly attached see Nose Assembly Data Sheet 8 Collar of HUCKBOLT Fastener not completely swaged a Improper tool operation See Trouble 6 b Scored anvil in nose assembly 9 Shear collar on Huck Blind fastener not properly ...

Страница 26: ...s kit is supplied with each tool it contains P N Description Qty 110439 Connector female 1 110438 Connector male 1 503431 Reducing Bushing 2 110686 Electric Connector male 1 505839 Cable Tie 1 Changing to kit s older heavier type hoses will accommodate the following extension hose kits P N HOSE LENGTH P N HOSE LENGTH 110838 12 ft 3 65 m 110840 38 ft 11 58 m 110839 26 ft 7 92 m 110841 52 ft 15 84 m...

Страница 27: ...or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation mer...

Страница 28: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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