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December 21, 2017

HK961

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Instruction Manual

2580

Hydraulic Installation Tool

Declaration of Conformity

Safety Instructions

3-4

Description

Specifications

5-7

Principle of Operation

Preparation for Use

Operating Instructions

Maintenance

Disassembly Procedure

Assembly Procedure

12-13

Components Drawings

14-24

Troubleshooting

Kits and Accessories

Содержание 2580

Страница 1: ...raulic Installation Tool Declaration of Conformity 2 Safety Instructions 3 4 Description 5 Specifications 5 7 Principle of Operation 8 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly Procedure 11 Assembly Procedure 12 13 Components Drawings 14 24 Troubleshooting 25 Kits and Accessories 26 ...

Страница 2: ...2 2580 series Hydraulic Installation Tools HK961 ...

Страница 3: ...e and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJECTIL...

Страница 4: ...to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and replace the consumable inserted tool as recommended to prevent an unnecessary increase in...

Страница 5: ...rk of TRUARC Co LLC Vibra Tite is a registered trademark of ND Industries Inc USA Specifications Huck s 2580 series of Hydraulic Installation Tools when fitted with an appropriate nose assembly installs a wide range of Huck Blind Fasteners and HUCKBOLT Fasteners These lightweight and compact mini tools are ideal for installing fasteners in limited clearance applications Each tool is complete with ...

Страница 6: ...6 2580 series Hydraulic Installation Tools HK961 Specifications continued 8 4 21 3 1 8 4 7 1 4 3 6 5 4 13 7 1 1 2 7 1 4 3 6 2 1 5 5 Figure 1 I nches cm ...

Страница 7: ...7 2580 series Hydraulic Installation Tools HK961 Assembly Drawing Main Components Figure 2 ...

Страница 8: ...itably prepared for operation NOTE Review all WARNINGS on this page 1 Turn OFF the Powerig and disconnect its power supply Connect the tool hoses to the Powerig 2 Connect tool s control switch electrical cord to the Powerig 3 Connect the Powerig to the power supply Turn ON the Powerig Press and hold the tool trigger for 30 seconds then press the trigger a few times to cycle the tool and circulate ...

Страница 9: ...held against and at a right angle 90 to the workpiece 2 Press and hold the trigger until the fastener is installed and the pintail breaks Release the trigger the tool will perform its RETURN stroke The pressure is re directed the piston moves forward and the tool is pushed off the fastener and ready for the next installation cycle WARNINGS Wear approved eye and hearing protection Ensure adequate c...

Страница 10: ... in accordance with local lawful and safe practices STANDARD SEALANTS LUBRICANTS Apply Parker Threadmate Loctite 567 or Slic Tite to male pipe threads per manufacturer s instructions to ease assembly and to prevent leaks Smear LUBRIPLATE 130 AA or SUPER O LUBE on rings and mating parts to ease assembly and to prevent nicking pinching rings on rough tight spots POWERIG MAINTENANCE Maintenance instr...

Страница 11: ...d remove it from the cord Pull out the cord and remove the grommet Disassemble the electrical connector to replace connector or to rewire it Model A2580 Unscrew the air trigger assembly Loosen the air fitting Pull out the air trigger hose Loosen the air quick disconnect and remove it 6 Remove the pintail deflector P N 123144 from the end cap by simultaneously pulling and twisting 7 Remove the sock...

Страница 12: ...e GLYD Ring Assembly Figure 4 8 Carefully drive or press the piston into the cylinder 9 Remove the Piston Assembly Tool and GLYD Ring Insertion Tool Install the relief valve into the piston with four flats toward the rear of the tool 10 Install the following in the rear gland O ring and back up ring Polyseal spacer and retaining ring press the assembled gland into the cylinder press the wiper into...

Страница 13: ...4 Installing the Piston Subassembly Part Numbers and Notes Refer to the Assembly Drawings in this manual NOTE Numbers in parentheses are Huck part numbers 1 An optional 12 ft Hose Kit 122854 is available See Figure 11 2 Front Grand Assembly 123139 includes Back up Ring 501118 O ring 500824 Wiper 505894 Front Wiper Housing 123138 Polyseal 506160 and Front Gland 123137 See Figure 5 3 Piston Assembly...

Страница 14: ...580 series Hydraulic Installation Tools HK961 Sectional View 2580 Series Figure 5 NOTE Some components are available only as subassembly parts of other assemblies see S ubassembly P art N umbers and N otes ...

Страница 15: ...15 2580 series Hydraulic Installation Tools HK961 Control Cord Hose Assembly 2580 Figure 5a ...

Страница 16: ...16 2580 series Hydraulic Installation Tools HK961 Sectional View A2580 Figure 5b ...

Страница 17: ...t numbers See table below for part numbers 505839 110686 Male Connector to Cylinder Handle see Figure 5 Figure 5c DESCRIPTION PART NO QTY 2580 2580 12 2580 25 2580 38 2580 2580 12 2580 25 2580 38 Cable Ties 505839 1 6 14 19 Control Cord 123337 120341 120341 1 120341 4 1 Hose Assembly 118944 2 118944 1 118944 3 118944 4 2 Male Connector electric 110686 1 Female Connector 110439 1 Reducing Bushing 5...

Страница 18: ...18 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 Figure 6 ...

Страница 19: ...19 2580 series Hydraulic Installation Tools HK961 Assembly Drawing A2580 Figure 7 ...

Страница 20: ...20 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 12 Figure 8 ...

Страница 21: ...21 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 25 Figure 9 ...

Страница 22: ...22 2580 series Hydraulic Installation Tools HK961 Assembly Drawing 2580 38 Figure 10 ...

Страница 23: ...23 2580 series Hydraulic Installation Tools HK961 Optional Hose Kit Figure 11 Part Number 122854 ...

Страница 24: ... labeled with a Sticker P N 590424 7400 that contains safety and pressure settings information This sticker must remain on the tool and be legible If the sticker becomes damaged or worn or if it has been removed from the tool or when replacing Cylinder this sticker must be ordered and placed in the location shown below Figure 13 ...

Страница 25: ...stener pintail b Incorrect fastener length c Worn or damaged jaw segments d Metal particles accumulated in pull grooves of jaw segments e Excessive sheet gap f Nose assembly not properly attached see Nose Assembly Data Sheet 8 Collar of HUCKBOLT Fastener not completely swaged a Improper tool operation See Trouble 6 b Scored anvil in nose assembly 9 Shear collar on Huck Blind fastener not properly ...

Страница 26: ...s kit is supplied with each tool it contains P N Description Qty 110439 Connector female 1 110438 Connector male 1 503431 Reducing Bushing 2 110686 Electric Connector male 1 505839 Cable Tie 1 Changing to kit s older heavier type hoses will accommodate the following extension hose kits P N HOSE LENGTH P N HOSE LENGTH 110838 12 ft 3 65 m 110840 38 ft 11 58 m 110839 26 ft 7 92 m 110841 52 ft 15 84 m...

Страница 27: ...or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation mer...

Страница 28: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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