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Page 6 

2. Radio Controlled Safety 

 
 

WARNINGS and CAUTIONS 

    Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items 

critical to the protection of personnel and equipment. 
 

WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if 
not strictly observed, could result in injury or death of personnel, or long term physical hazards. 
Warnings are highlighted as shown below: 

  

WARNING 

CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if 
not strictly observed, could result in damage to, or destruction of equipment, or loss of functional 
effectiveness. Cautions are highlighted as shown below: 

  

CAUTION 

 

WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED. 

The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state, 
or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any 
radio equipment. The following information is intended to be used in conjunction with other rules or regulations 
already in existence. It is important to read all of the safety information contained in this section before installing 
or operating the Radio Control System. 

 

 

Содержание Flex 2JX

Страница 1: ...FLEX 2JX User s Manual ...

Страница 2: ...District Kaohsiung Taiwan Telephone 886 7 812 8112 Fax Number 886 7 812 8119 Website www advanced radiotech com e mails info advanced radiotech com sales advanced radiotech com All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This manual is intended for the sole use of t...

Страница 3: ... equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the ARC Products are being used Safety standards and practices for the industries in which ARC Products are used This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It i...

Страница 4: ...nfrared START Function 18 4 1 9 Transmitter Tilt Function 18 4 1 10 SW1 Button Function 19 4 1 11 SW2 Button Function 19 4 1 12 SW3 Button Function 20 4 1 13 SW4 Button Function 20 4 1 14 SW5 Button Function 21 4 1 15 SW6 Button Function 21 4 1 16 SW7 Button Function 22 4 1 17 Save Function 22 4 1 18 I Chip Installation 22 4 2 Receiver Unit 4 2 1 Programming Procedure 23 4 2 2 I Chip Programming 2...

Страница 5: ...4 2 23 Save Function 41 4 2 24 Voltage Settings 41 5 System Channels Table 42 6 Receiver Installation 6 1 Output Relay Contact Diagram 43 6 2 Pre Installation Precautions 44 6 3 Step By Step Installation 44 6 4 System Testing 45 7 Operating Procedure 7 1 General Operating Procedure 46 7 2 Pitch Catch Operating Procedure 47 7 3 Automatic Channel Scanning Operating Procedure 48 7 4 Battery Changing ...

Страница 6: ...with special Goretex vent to guard against water vapor buildups inside transmitter enclosure Transmitter tilt function The transmitter is embedded with special tilt switch to guard against accidental crane movements when the transmitter is dropped Over one million unique serial numbers 20bit Each and every Flex 2JX system has its own unique serial number no repeats Advanced controls The Flex 2JX s...

Страница 7: ...dure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of any applicable local state or federal governing organizations Always follo...

Страница 8: ...DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT 2 2 GENERAL Radio controlled material handling equipment operates in ...

Страница 9: ...rating conditions test the transmitter emergency stop and all warning devices prior to operation testing should be done on each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control know how to keep the operator and other people clear of lifted loads and to avo...

Страница 10: ...CT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 5 TRANSMITTER UNIT Transmitter switches should never be me...

Страница 11: ... rechargeable batteries to help prolong battery cycle life Avoid charging the battery pack for more than 24 hours at a time Do not charge batteries in a hazardous environment Do not short the charger unit Do not attempt to charge a damaged battery Use only ARC charger unit for the appropriate battery pack Do not attempt to use a battery pack that is leaking swollen or corroded Charger units are no...

Страница 12: ...switch 7 SW7 button 13 E Stop button 2 SW2 button or switch 8 LCD screen 14 Goretex vent 3 SW3 button or switch 9 Left L joystick 15 System information 4 SW4 button or switch 10 Right R joystick 16 I Chip port 5 SW5 button or switch 11 Infrared sensor 17 START button 6 SW6 button 12 Shoulder strap clip 18 Power key ...

Страница 13: ... 2 6 7 8 5 4 3 3 2 Receiver 3 2 1 External Illustration 1 External antenna jack optional 5 Status LED display 2 Shock mount 6 Power LED display 3 COM LED display 7 System information 4 SQ LED display 8 Cord grip ...

Страница 14: ...3 2 3 1 6 7 8 4 5 3 2 2 Internal Illustration 1 Power transformer 5 Receiving module 2 LCD display 6 AC line filter board 3 PS1 PS2 programming buttons 7 Top relay board 4 Decoder module 8 Bottom relay board ...

Страница 15: ... the transmitter power switch 2 Do not press the green START button 3 Press both SW6 and SW7 buttons below the LCD screen at the same time for up to 1 second to enter the Programming Mode Setting Mode screen will show up for a brief second followed by the Serial Number screen see below 4 Serial number and frequency range can not be reprogrammed directly on the transmitter so press SW7 button repea...

Страница 16: ...command SW7 button is the Next command When transmitter channel is changed make sure the receiver channel is also set to the newly selected channel Please refer to section 7 3 automatic channel scanning operating procedure if the receiver is set to scan all channels see section 4 2 4 4 1 3 Transmitter Type SW6 button is the Enter or Change command SW7 button is the Next command Transmitter Type is...

Страница 17: ...s the Next command Transmitter inactivity timer is for setting transmission cutoff time when the transmitter is not in operation for a certain period of time When set to 5 minutes 05M00S the transmitter will seize transmission at 5 0 minutes after last transmitter operation Select ON means the transmission is constantly on inactivity timer disabled until the e stop button is pressed or when the tr...

Страница 18: ...ed Mode SW6 button is the Enter or Change command SW7 button is the Next command Select OFF to disable infrared function Select IRS to enable infrared START function Select IRL to enable infrared range limiting function 4 1 7 Transmitter Infrared ID SW6 button is the Enter or Change command SW7 button is the Next command Make sure the infrared module on crane is set to same ID code as the transmit...

Страница 19: ...nd SW7 button is the Next command Select IRS ON if infrared START is required after every transmitter timeout see section 4 1 4 Select IRS OFF if infrared START is not required after every transmitter timeout 4 1 9 Transmitter Tilt Function SW6 button is the Enter or Change command SW7 button is the Next command When TILT function is set to 0 5s more sensitive or 1 0s less sensitive the receiver m...

Страница 20: ...comes momentary contact Select TOGGLE the output relay becomes toggled contact Important note If SW1 is equipped with a rocker switch then this SW1 button function and SW1 output relay function in receiver see section 4 2 14 must both set to NORMAL 4 1 11 SW2 Button Function SW6 button is the Enter or Change command SW7 button is the Next command Select NORMAL the output relay becomes momentary co...

Страница 21: ...comes momentary contact Select TOGGLE the output relay becomes toggled contact Important note If SW3 is equipped with a rocker switch then this SW3 button function and SW3 output relay function in receiver see section 4 2 16 must both set to NORMAL 4 1 13 SW4 Button Function SW6 button is the Enter or Change command SW7 button is the Next command Select NORMAL the output relay becomes momentary co...

Страница 22: ...and SW7 button is the Next command Select NORMAL the output relay becomes momentary contact Select TOGGLE the output relay becomes toggled contact Important note If SW5 is equipped with a rocker switch then this SW5 button function and SW5 output relay function in receiver see section 4 2 19 must both set to NORMAL 4 1 15 SW6 Button Function SW6 button is the Enter or Change command SW7 button is ...

Страница 23: ...Select NORMAL the output relay becomes momentary contact Select TOGGLE the output relay becomes toggled contact 4 1 17 Save Function SW6 button is the Enter or Change command SW7 button is the Next command When you see the PressSTART screen it means the information is saved or not saved The system will exit the programming mode after 5 minutes of inactivity info not saved 4 1 18 I Chip Installatio...

Страница 24: ...eceiver Unit 4 2 1 Programming Procedures How to enter receiver programming mode 1 Switch on the receiver power 2 Press both PS1 and PS2 buttons below the LCD screen at the same time for up to 1 second to enter the Programming Mode Setting Mode screen will show up for a brief second followed by the I Chip Copy I O see below 3 Serial number and frequency range can not be reprogrammed directly on th...

Страница 25: ...S N 0000001 01 CHANNEL 433 000 FREQ STATUS STANDBY STATUS STANDBY PROCEED 4 2 2 I Chip Programming PS1 button is the Enter or Change command PS2 button is the Next command Incorrect I Chip type I Chip not installed correctly Select COPY IN to transfer I Chip information from transmitter to receiver Select COPY OUT to transfer I Chip information from receiver to transmitter Select Proceed to begin ...

Страница 26: ...mand PS2 button is the Next command Select 01 the receiver only scans the channel set on section 4 2 3 Select 02 the receiver scans the channel set on section 4 2 3 plus the next channel up scans channel N and channel N 1 Select 03 the receiver scans the channel set on section 4 2 3 plus the next two channels up scans channel N channel N 1 and channel N 2 Select ALL the receiver scans all 62 chann...

Страница 27: ... 2 5 Receiver Type PS1 button is the Enter or Change command PS2 button is the Next command Receiver Type is associated with functions such as tandem operation random access operation multi receiver operation etc Please do not alter the factory settings unless authorized to do so 4 2 6 Main Relay Function PS1 button is the Enter or Change command PS2 button is the Next command Select NORMAL for no...

Страница 28: ...ck motions and interlocking momentary contacts Select NORMAL the output relay becomes momentary contact when START button is pressed Select TOGGLE the output relay becomes toggled contact when START button is pressed Select TOGGLE E the output relay becomes toggled contact affected by the e stop command output relay opens when e stop button is pressed Select EXT the output relay works simultaneous...

Страница 29: ...joystick motions and interlocking momentary contacts Select NORMAL the output relay becomes momentary contact when START button is pressed Select TOGGLE the output relay becomes toggled contact when START button is pressed Select TOGGLE E the output relay becomes toggled contact affected by the e stop command output relay opens when e stop button is pressed Select EXT the output relay works simult...

Страница 30: ... 9S LY DELAY DEC OFF DEC OFF LY DELAY LY DELAY DEC 1 0S ACC 1 0S LY DELAY ACC 0 1S ACC OFF ACC OFF LY DELAY ACC OFF LY DELAY DEC OFF RX DELAY DEC OFF DEC OFF ACC OFF ACC OFF ACC OFF LY DELAY LY DELAY DEC OFF DEC OFF ACC OFF DEC 0 1S 0 2S 0 9S ACC OFF DEC OFF LY DELAY DEC OFF 4 2 9 Joystick LX Acceleration and Deceleration Delay PS1 button is the Enter or Change command PS2 button is the Next comma...

Страница 31: ...DELAY BACK RY DELAY ACC 1 0S RY DELAY ACC OFF DEC OFF 0 2S 0 9S RY DELAY DEC OFF ACC 0 1S RY DELAY RY DELAY ACC OFF RY DELAY DEC OFF RY DELAY DEC 1 0S DEC OFF ACC OFF DEC OFF RY DELAY 0 2S 0 9S ACC OFF RY DELAY ACC OFF DEC OFF DEC OFF DEC 0 1S RY DELAY SW1 2 RLY UNLOCK 4 2 11 Joystick RX Acceleration and Deceleration Delay PS1 button is the Enter or Change command PS2 button is the Next command Jo...

Страница 32: ... 15 Select NORMAL both output relays become interlocking momentary contacts Select TOG TOG both output relays become interlocking toggled contacts Select TOG TOG E both output relays become interlocking toggled contacts affected by the e stop command output relay opens when e stop button is pressed Select ON OFF both output relays become interlocking On and Off contacts Select ON OFF S both output...

Страница 33: ...ected by the e stop command output relay opens when e stop button is pressed Select PITCH SW1 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW1 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW1 button becomes an auxiliary e stop function Press to disconnect the receiver mains an...

Страница 34: ...ected by the e stop command output relay opens when e stop button is pressed Select PITCH SW2 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW2 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW2 button becomes an auxiliary e stop function Press to disconnect the receiver mains an...

Страница 35: ...fected by the e stop command output relay opens when e stop button is pressed Select PITCH SW3 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW3 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW3 button becomes an auxiliary e stop function Press to disconnect the receiver mains a...

Страница 36: ... 19 Select NORMAL both output relays become interlocking momentary contacts Select TOG TOG both output relays become interlocking toggled contacts Select TOG TOG E both output relays become interlocking toggled contacts affected by the e stop command output relay opens when e stop button is pressed Select ON OFF both output relays become interlocking On and Off contacts Select ON OFF S both output...

Страница 37: ...ected by the e stop command output relay opens when e stop button is pressed Select PITCH SW4 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW4 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW4 button becomes an auxiliary e stop function Press to disconnect the receiver mains an...

Страница 38: ...fected by the e stop command output relay opens when e stop button is pressed Select PITCH SW5 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW5 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW5 button becomes an auxiliary e stop function Press to disconnect the receiver mains a...

Страница 39: ... 22 Select NORMAL both output relays become interlocking momentary contacts Select TOG TOG both output relays become interlocking toggled contacts Select TOG TOG E both output relays become interlocking toggled contacts affected by the e stop command output relay opens when e stop button is pressed Select ON OFF both output relays become interlocking On and Off contacts Select ON OFF S both output...

Страница 40: ...ected by the e stop command output relay opens when e stop button is pressed Select PITCH SW6 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW6 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW6 button becomes an auxiliary e stop function Press to disconnect the receiver mains an...

Страница 41: ...ted by the e stop command output relay opens when e stop button is pressed Select PITCH SW7 button becomes the Pitch function in Pitch Catch Operation Select PITCH E SW7 button becomes the Pitch function in Pitch Catch Operation When Pitch command is initiated the receiver mains are disconnected Select STOP SW7 button becomes an auxiliary e stop function Press to disconnect the receiver mains and ...

Страница 42: ... button is the Next command When you see the STATUS STANDBY screen it means the information is saved or not saved The system will exit the programming mode after 5 minutes of inactivity info not saved 4 2 24 Voltage Settings Always check the voltage setting is correct for your application prior to installation Position 1 110 120VAC Position 2 220 240VAC F1 F8 Fuse 5 0 Amps F9 F10 Fuse 1 0 Amps F11...

Страница 43: ...4 025MHZ 12 433 275MHZ 43 434 050MHZ 13 433 300MHZ 44 434 075MHZ 14 433 325MHZ 45 434 100MHZ 15 433 350MHZ 46 434 125MHZ 16 433 375MHZ 47 434 150MHZ 17 433 400MHZ 48 434 175MHZ 18 433 425MHZ 49 434 200MHZ 19 433 450MHZ 50 434 225MHZ 20 433 475MHZ 51 434 250MHZ 21 433 500MHZ 52 434 275MHZ 22 433 525MHZ 53 434 300MHZ 23 433 550MHZ 54 434 325MHZ 24 433 575MHZ 55 434 350MHZ 25 433 600MHZ 56 434 375MHZ...

Страница 44: ...Page 43 6 Receiver Installation 6 1 Output Relay Contact Diagram Please refer to section 4 2 24 for various input voltage settings Please refer to section 4 2 24 for all power fuse ratings ...

Страница 45: ...llation 4 Make sure the power source to the receiver is set correctly 5 Switch off the main power source to the crane or equipment prior to installation 6 3 Step By Step Installation 1 For best reception the location of the receiver should be visible to the operator at all times 2 The location selected should not be exposed to high levels of electric noise Mounting the receiver next to an unshield...

Страница 46: ...e installed 6 Make sure the bolts are tightened after installation 7 For system wiring please refer to section 6 1 6 4 System Testing 1 Turn on the power source to the receiver and test the MAIN relay output by pressing the red emergency stop button and making sure that it properly opens and closes the mainline disconnect contactor 2 Test the operation of each function to ensure it corresponds to ...

Страница 47: ...rt d Available icons Main Screen Start Normal Toggle A B A B Infrared e In case of an emergency pressing the red e stop button will immediately disconnect the receiver mains LCD turns off Pull it upward or rotate the red button clockwise to reset the e stop button Press the green START button for up to one 1 second to reconnect the receiver mains when PressSTART reappears on the LCD screen f After...

Страница 48: ...o take over the receiver or vise versa transmitter A must press the Pitch button on the transmitter for up to one 1 second This will release transmitter A control of the receiver Transmitter B then presses the green Start Catch button to gain control of the same receiver Transmitter A Transmitter B press Pitch press Catch ...

Страница 49: ...s set to Scan ALL in the receiver channel scanning section 4 2 4 7 4 Battery Charging Instruction When battery pack is inserted it will automatically go into charging mode Press the Charge Discharge button to switch from charging to discharging or vise versa Power On Charge LED blinks green 3 times Charging Charge LED blinks green constantly Discharging Discharge LED blinks red constantly Fully ch...

Страница 50: ... CHIP MATCH RF NOT CONNECT I CHIP NOT CONNECT 8 Status and Warnings 8 1 Transmitter Battery low power Bad joystick internal contact or contacts detected Incorrect I Chip version Transmitting module not installed I Chip not installed Transmitter not in upright position system not error ...

Страница 51: ...ective 6 Four red blinks one green blink Receiving module defective 7 Constant red Receiver under voltage LV output relay activated 8 2 2 LED SQ Indications Type Display Type Red Indication 1 On Transmission received 2 Off No transmission 3 Blinks intermittently Other radio interference 8 2 3 LED POWER Indications Type Display Type Red Indication 1 On Power to receiver 2 Off No power to receiver 8...

Страница 52: ...ATUS POS INITIATED STATUS EMS INITIATED STATUS INCORRECT S N 8 2 5 LCD Indications Decoding in progress Decoder on standby Transmitter power off Transmitter e stop command initiated Receiver low input Incorrect serial number voltage and type on transmitter Decoder module defective Main relay defective Receiving module defective ...

Страница 53: ... 100 meters from the receiver location Defective transmitting and receiving module Check the SQ display on the face of the receiver unit If it does not light up when operating the transmitter then either the transmitting or receiving module is defective Replace the transmitting module first then the receiving module No response when transmitter is in operation Damaged hardware Defective encoder bo...

Страница 54: ...116dBm Antenna Impedance 50 ohms Responding Time 50 Milliseconds average Transmitting Power 2 0mW Enclosure Type NEMA 4X Enclosure Rating IP 66 Output Contact Rating 250V 8 Amps Transmitter Operating Voltage DC 6 0V Receiver Power Consumption 30 VA max Receiver Supplied Voltage 220 240VAC 50 60Hz Charger Unit Power Consumption 5 0 VA max Charger Unit Supplied Voltage 110 240VAC 50 60Hz Operating T...

Страница 55: ...tive 2006 95 EC Electromagnetic Compatibility Directives 2004 108 EC R TTE Directive 1999 5 EC are fulfilled as laid out in the guideline set down by the member states of the EEC Commission The standards relevant for the evaluation of the electrical safety requirements are as follow EMC EN 301 489 1 EN 301 489 3 R TTE EN 300 220 2 V2 1 1 SAFETY EN 60950 2006 A1 A11 A12 MACHINERY EN 60204 32 2008 E...

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