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Flex ECO 4S/4X/8S/8X/12S/12X Instruction Manual

April 2015

Page 23 of 36

1

3

2

4

7

5 6

8

4.2.3.2 None-Interlocked Pushbutton Pair

Non-interlocked settings allow the pushbutton pair be used at the same time. Non-
interlocked settings are usually applied to crane’s or equipment’s auxiliary functions
such as lights, horn or buzzer. Each dipswitch on the RF/decoder board
corresponds to a pushbutton pair. Only the first 7 dipswitch positions are used
(counting from left to right), the 8

th

dipswitch position (far right) is not used.

Function

Code

Dip

Position

#1

Dip Position

#2~#4 (left button)

&

#5~#7 (right button)

Function Description

A

1 000 Normal (momentary) contact

B

1 001

Toggled (latching) contact

C

1 010

Acceleration (3

rd

speed)

D

1 100

Start function - For added

safety, you must first press and hold the

START button and then press the

intended pushbutton to activate the

output relay.

E

1 110

Pitch & Catch

F

1 111

Auxiliary Stop

Example #1: Left button (set to function code A) / right button (set to function code B)

→

1

000 001

Example #2: Left button (set to function code C) / right button (set to function code D)

→

1

010 100

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Содержание ECO Series

Страница 1: ...ECOSeries Instruction Manual ...

Страница 2: ...rporation 288 1 Hsin Ya Road Chien Chen District Kaohsiung Taiwan Telephone 886 7 812 8112 Fax Number 886 7 812 8119 Website www advanced radiotech com E mails info advanced radiotech com sales advanced radiotech com All rights reserved This notice applies to all copyrighted materials included with this product including but not limited to this manual and software embodied within the product This ...

Страница 3: ...becoming familiar with and being trained in these requirements and the instructions and safety recommendations in this manual WARRANTY INFORMATION For information on ARC s product warranties please contact ARC representative nearest to you or visit www advanced radiotech com FCC WARNINGS and CAUTIONS NOTE This equipment has been tested and found to comply with the limits for a Class B digital devi...

Страница 4: ... 4 1 6 Infrared Programming 15 4 1 7 Pushbutton Function Settings 16 4 2 Receiver 4 2 1 Channel Settings 18 4 2 2 Output Relay Configurations 18 4 2 3 Dipswitch Settings 22 4 2 4 Jumper Settings 24 4 2 5 Voltage Settings 25 4 2 6 Lights Indicator and Buzzer Installation 25 4 2 7 System Channels Table 26 5 Receiver Installation 5 1 Output Relay Contact Diagrams 27 5 2 Pre installation Precautions 2...

Страница 5: ...ts Advanced controls the Flex ECO system utilizes advanced microprocessor controls with 32bit CRC and Hamming Code which provide ultra fast safe precise and error free encoding and decoding Dual way communication transmitter and receiver communicates with one another for safe precise and uninterrupted operation Reliable pushbuttons the pushbuttons are rated for more than five million press cycles ...

Страница 6: ...al operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of any applicable local state or federal gov...

Страница 7: ...OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT 2 2 GENERAL Radio controlled material...

Страница 8: ...ained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control know how to keep the operator and other people clear of lifted loads and to avoid pinch points continuously watch and monitor status of lifted loads know and follow cable and hook inspection procedures know and follow the local lockout and tago...

Страница 9: ... 2 5 TRANSMITTER UNIT Transmitter switches should never be mechanically blocked ON or OFF When not in use the operator should turn the transmitter OFF A secure storage space should be provided for the transmitter unit and the transmitter unit should always be placed there when not in use This precaution will help prevent unauthorized people from operating the material handling equipment Spare tran...

Страница 10: ...ton 8 PB8 2 START Button 12 Pushbutton 9 PB9 3 Status LED Indicator 13 Pushbutton 10 PB10 4 Pushbutton 1 PB1 14 Pushbutton 11 PB11 5 Pushbutton 2 PB2 15 Pushbutton 12 PB12 6 Pushbutton 3 PB3 16 A B LED Indicators 7 Pushbutton 4 PB4 17 Battery Cover Screw 8 Pushbutton 5 PB5 18 System Information 9 Pushbutton 6 PB6 19 Lanyard and Waist Belt 10 Pushbutton 7 PB7 Attachment ...

Страница 11: ...S 4X 8S 8X 12S 12X Instruction Manual April 2015 Page 10 of 36 3 1 2 Internal Illustration 1 RF Encoder Board 5 Function Dipswitch 2 Antenna 6 Programming Port 3 START Button 7 Battery Contacts 4 Infrared Sensors ...

Страница 12: ...iver 3 2 1 External Illustration 1 External Antenna Port optional 7 Remote Pairing Button 2 COM LED Indicator 8 System Information 3 Status LED Indicator 9 Cord Grip 4 Power LED Indicator 10 Mounting Bracket 5 Output Relay LED Indicators 11 Mounting Bracket Release 6 Infrared Sensor ...

Страница 13: ...15 Page 12 of 36 3 2 2 Internal Illustration 1 RF Decoder Board 6 Function Jumpers 2 INT EXT Antenna Jumpers 7 Channel Dipswitch 3 Internal Antenna 8 AC Line Filter Relay Board 4 Programming Port 9 Power Transformer 5 Function Dipswitches 10 Voltage Selector ...

Страница 14: ...f the transferring process is completed Make sure the receiver power is turned on during the entire process Skip step 5 if changing receiver channel is not required or needed 6 Exit Function Setting Mode by pressing down the STOP button and set the dip position 10 back to 0 or OFF position 7 Reset the STOP button and then press the START button to resume operation Note When selecting a new channel...

Страница 15: ...and then press the START button to resume operation Output data original transmitter Receive data new transmitter press and hold PB3 press and hold PB4 B Receiver to Transmitter Pairing JP8 Open Method After entering the Remote Pairing Mode output receiver data by press and hold the Pairing button located on the receiver cover and receive data by press and hold PB4 on the transmitter both at the s...

Страница 16: ... set the dip position 10 back to 0 or OFF position 7 Reset the STOP button and then press the START button to resume operation Note When selecting a new setting make sure each button press do not exceed 3 seconds 4 1 5 Inactivity Timer Settings Set how long the system enters the sleep mode after transmitter inactivity pushbutton not pressed 1 Press down the STOP button 2 Open the battery cover 3 S...

Страница 17: ...ration There are 4 different types of A B selector sequence available Choose one that is most suitable for your application Refer to section 5 1 output relay connections Type A selector sequence A B Type B selector sequence Off A B Type C selector sequence A B A B Type D selector sequence Off A B A B DIP PB9 PB10 PB11 PB12 1 0001101000 Normal Normal A 1 2 Normal 2 0001101100 Normal Normal B 1 2 No...

Страница 18: ... different types of A B selector sequence available Choose one that is most suitable for your application Refer to section 4 2 4 JP4 JP5 inline jumper settings and section 5 1 output relay connections Type A selector sequence A B Type B selector sequence Off A B Type C selector sequence A B A B Type D selector sequence Off A B A B DIP PB9 PB10 PB11 PB12 1 1010010000 Normal Normal A 1 2 Normal 2 10...

Страница 19: ... 1 2 Transmitter Channel Settings Example Top position 1 Bottom position 0 The above dipswitch setting 1 0 0 1 0 0 corresponds to channel 36 in the system channels table on section 4 2 7 4 2 2 Output Relay Configurations 4 2 2 1 Output Relay Types 1 2 output relays per motion single speed only Output relays with Forward F and Reverse R speed 2 3 output relays per motion shared 2nd speed output rel...

Страница 20: ...1 st speed pushbutton pressed Forward 2 nd speed pushbutton pressed 2 4 output relays configuration with Opened Closed contact at 2nd speed At 2nd speed only the 2nd speed F2 or R2 output relay is closed Refer to section 4 2 3 1 on how to set to this function Forward 1st speed pushbutton pressed Forward 2nd speed pushbutton pressed 3 4 output relays configuration with Closed Closed contact at 2nd ...

Страница 21: ... only When the transmitter pushbutton is released from 2nd speed up to 1st speed both 1st and 2nd speed output relays will open for up to 1 second and then with 1st speed output relay closed thereafter Refer to section 4 2 3 1 on how to set to this function 4 2 2 7 External Warning Function The user can install an external warning device rotating lights horn etc to the K26 Function output relay or...

Страница 22: ... the next upper channel channel X 1 For example if the original 1st transmitter and receiver are set to channel 01 then the newly added 2nd transmitter must set to channel 02 all with same serial number Furthermore the Channel dipswitch position 7 and 8 on the RF decoding board in the receiver must set to 10 for 2 channel scanning scans channel 01 and 02 Refer to section 4 2 2 13 and 4 2 3 2 on ho...

Страница 23: ...tton 2 00010010 On Start Off Start For added safety you must first press and hold the START button and then press the On or Off pushbutton to activate the output relay 2 00001110 Magnet Left On Off 2 00010100 FWD REV toggled latching 2 00100000 Single speed External Warning 2 00100010 Closed Closed relay action External Warning 4 00100100 Closed Closed relay action External Warning 3 00100110 Open...

Страница 24: ...ing from left to right the 8th dipswitch position far right is not used Function Code Dip Position 1 Dip Position 2 4 left button 5 7 right button Function Description A 1 000 Normal momentary contact B 1 001 Toggled latching contact C 1 010 Acceleration 3rd speed D 1 100 Normal Start function For added safety you must first press and hold the START button and then press the intended pushbutton to...

Страница 25: ...lay B activated at A position output relay A activated at B position both relays deactivated at A B position JP4 Opened JP5 Opened Standard right left pushbutton configuration JP4 Inserted JP5 Opened Inline top bottom pushbutton configuration for PB1 to PB8 JP4 Opened JP5 Inserted Inline top bottom pushbutton configuration for PB1 to PB12 JP4 Inserted JP5 Inserted Inline top bottom pushbutton conf...

Страница 26: ...indicator and buzzer can be easily fitted onto the receiver enclosure The lights indicator or buzzer works simultaneously with the receiver MAIN relays manufacture preset When receiver MAIN relays are activated the lights indicator or buzzer is also activated and vise versa Make sure the lights indicator or the buzzer is connected to the K30 Function output relay CN11 port located on the AC line f...

Страница 27: ... 001100 43 434 100MHZ 101011 13 433 350MHZ 001101 44 434 125MHZ 101100 14 433 375MHZ 001110 45 434 150MHZ 101101 15 433 400MHZ 001111 46 434 175MHZ 101110 16 433 425MHZ 010000 47 434 200MHZ 101111 17 433 450MHZ 010001 48 434 225MHZ 110000 18 433 475MHZ 010010 49 434 250MHZ 110001 19 433 500MHZ 010011 50 434 275MHZ 110010 20 433 525MHZ 010100 51 434 300MHZ 110011 21 433 550MHZ 010101 52 434 325MHZ ...

Страница 28: ... dual speed model For 9 36VDC power supply wire 1 corresponds to the negative charge and wire 3 corresponds to the positive charge wire 2 is GROUND If PB11 or PB12 is set to A B pushbutton select or A B rotary switch select function output A connects to K21 or K22 output B connects to K23 or K24 Refer to section 4 1 7 2 on how to set to this function ...

Страница 29: ...sure the receiver is not set to the same channel as any other systems in use in the surrounding area 3 Make sure the crane or equipment is working properly prior to installation 4 Make sure the power source to the receiver is set correctly 5 Switch off the main power source to the crane or equipment prior to installation 5 3 Step By Step Installation Mounting Bracket Type 1 Mounting Bracket Type 2...

Страница 30: ...accommodate the receiver If an external antenna is used to avoid the possibility of antenna damage always locate the receiver where the antenna is free from any obstacles 4 When installing an external antenna make sure the SMA jack located on the RF decoder board inside the receiver is connected and jumper set to EXT position 5 For better reception make sure the receiver is in an upright position ...

Страница 31: ...along the guided track to secure the receiver to the mounting bracket 9 Remove the receiver by pressing down the bracket release and pull the receiver upward until it clears the guided track Install Mounting Bracket Type 1 Mounting Bracket Type 2 Remove Mounting Bracket Type 1 Mounting Bracket Type 2 ...

Страница 32: ...ART command at startup will result in no signals transmitted Status LED blinks orange d In case of an emergency press down the STOP button to disconnect the receiver MAIN relays and as well as the transmitter power To resume operation rotate the STOP button clockwise or counter clockwise it will pop up Then press the START button for up to 1 second to reconnect the receiver MAIN relays For safety ...

Страница 33: ...utput relays Reversed logic Rotate to A position activates output relay B rotate to B position activates output relay A rotate to A B position deactivates both output relays Refer to section 4 2 4 JP3 jumper setting 6 4 Pitch Catch Operation Press the PITCH pushbutton for up to 2 seconds to release control of the receiver Press the START button for up to 1 second to gain control of the receiver Th...

Страница 34: ...ammed pushbutton detected at initial power on 4 No light displayed When defective pushbutton condition occurs 2 red blinks type 3 above find out which pushbutton is defective by pressing all of them one at a time If the pushbutton is in good working order when pressed the Status LED is off If the Status LED maintained 2 red blinks then the pushbutton is defective 5 3 red blinks followed by a 2 sec...

Страница 35: ...wo red blinks Receiver MAIN relays jammed or defective 4 Fast red blinks Incorrect transmitter serial number 5 Constant red Receiver low voltage 6 No light displayed Decoding processors defective 6 6 3 Receiver Power Indications Type Display Type Red Indication 1 On Power to receiver 2 Off No power to receiver 6 6 4 Receiver COM Indications Type Display Type Red Indication 1 On Power to relay Boar...

Страница 36: ...ncy Control Synthesized PLL Receiver Type Frequency Auto Scanning Receiver Sensitivity 116dBm Spurious Emission 50dB Antenna Impedance 50 ohms Responding Time 40 Milliseconds average Transmitting Power 1 0mW Enclosure Type NEMA 4X Enclosure Rating IP66 Output Contact Rating 250V 8 Amps Transmitter Operating Voltage DC 3 0V Receiver Power Consumption 7 0 22 0VA Available Receiver Voltages 110 120VA...

Страница 37: ...ive 2006 42 EC and Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directives 2004 108 EC R TTE Directive 1999 5 EC are fulfilled as laid out in the guideline set down by the member states of the EEC Commission The standards relevant for the evaluation of the electrical safety requirements are as follow EMC EN 301 489 1 EN 301 489 3 R TTE EN 300 220 1 V2 3 1 EN 300 220 2 V2 3 1 SAFE...

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