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HC100/N/240717/NW 

 

Dimensions 

 

Series HC 100 pump - wall mounting 

(Fig. 1)

 

Series HC 100 pump - base mounting 

(Fig. 2)

 

 

Connection and exploded views 

Tubing connections on pump head 

(Fig. 3)

 

Manual purge 

(Fig. 4)

 

HC 100 series description 

(Fig. 5) 

 
Pump head ball and lip valves 

(Fig. 6)

 

 

3.0 MAINTENANCE 

3.1 General maintenance comments 

 

Regular maintenance is essential if the pump has to give good service over a long period. 

The following advice should be strictly followed: 
It is difficult to estimate the periods between maintenance operations, because of the pumps operating 
conditions and the chemicals employed. It is therefore the basic responsibility of  the operator to check 

regularly the appearance and condition of the pump and to clean and service it according to his findings 

 

3.2 Periodic maintenance 

 

Liquid’s level in the tank should be monitored regularly and the tank refilled a 

necessary to avoid the running dry of the pump. Wet parts of the pump, foot valve, 
suction/delivery valves and the head and diaphragm should be inspected and cleaned 
at least every 3 months. Where very aggressive chemicals are being dosed, (Sodium 

Hypo chlorite is particularly difficult) this period may need to be reduced and cleaning 
be carried out more frequently. If pumps are not used for long periods, scale, sediment 
and encrustation deposits can build up causing the pump to malfunction. We highly 

recommend careful maintenance of the valves by running  them under clean  water 
after long periods of non use. Alternatively, if the pump has not been used for long 
periods, before re-setting up the operations, we strongly recommend operating it for at 

least 30 minutes with the foot filter immersed in clean water to flush the pump

 

3.3 Basic maintenance procedures 

Before  doing  any  maintenance  read  with  attention  the  technical  and  safety  characteristic  of  the  dosing 
chemicals and follow the next procedures: 
1 Turn off the pump and immerse the foot filter and the injection tube in clean water. Turn on the pump to 

let  the  water  go  through  the  pump  head.  If  there  are  some  crystals  to  be  cleaned  follow  the  next 
procedures: 
2  Immerse  the  foot  filter  and  the  injection  tube  into  an  adequate  solution  to  remove  the  crystals  (ex. 

Chloridric  Acid  for  Sodium  Hipochlorite  crystals);  let  the  pump  work  for  some  minute.  Then  repeat  the 
action with water and connect the pump to the plant. 

Содержание HC 100

Страница 1: ...1 OPERATING AND MAINTENANCE INSTRUCTIONS HC 100 ...

Страница 2: ... General Rules 3 2 2 Standard accessories supplied 3 2 3 Electrical characteristics 3 2 4 Electric connection 3 2 5 Hydraulic Connection 4 2 6 Operation 4 Programming 5 3 0 MAINTENANCE 3 1 General maintenance comments 6 3 2 Periodic maintenance 6 3 4 Replacing worn parts 7 3 5 Commonly reported problems 8 Chemical Compatibility Table 9 WARRANTY CERTIFICATE 10 2 8 Dimensions 7 Connections 13 ...

Страница 3: ...ashing water The equipment has to be operated by a skilled person In case of improper functioning of the panel switch off and contact our technical department for any necessary repairs For the correct functioning it is necessary to use original spare parts and original accessories The producer refuses any responsibility in reference to break down due to tampering or the use of none original spare ...

Страница 4: ...e Strainer 1 Injection fitting 2 meters opaque PE delivery tubing 2 meters PVC clear suction tubing 2 meters PVC clear priming tubing 2 3 Electrical characteristics Power supply 230 VAC 50 60 HZ Upon request all series 115 Volt AC 50 60 Hz Only for series HC1 24 12 Volt DC 24 Volt AC 2 4 Electric connection CAUTION Verify that the earth system is perfectly functional and complies with the applicab...

Страница 5: ...ight while the other end is fitted into your chemical drum tank INSTRUCTION FOR PRIMING To prime the pump in case of high injection point pressure turn the purge knob towards you until the pump head is completely full Screw down again the knob ATTENTION If it is necessary to take the pump off the plant it is important to put the white disk in again so as to avoid any exit of the liquid contained i...

Страница 6: ...ttent RED emits every time the pump pulses The HC 100 series allows you to regulate the flow in a more precise way The output volume is controlled by adjusting the number of pulses per minute which is done using the controls on the front panel You can adjust the pump between 0 100 or 0 20 of it s maximum output The operator in this way can choose a much lower number of pulses per minute PROGRAMMIN...

Страница 7: ... aggressive chemicals are being dosed Sodium Hypo chlorite is particularly difficult this period may need to be reduced and cleaning be carried out more frequently If pumps are not used for long periods scale sediment and encrustation deposits can build up causing the pump to malfunction We highly recommend careful maintenance of the valves by running them under clean water after long periods of n...

Страница 8: ...ntly remove the cartridge 2 If a ball valve cartridge is fitted remove the whole assembly and replace with a new one taking care to ensure that the arrow is pointing in the direction of flow vertically upwards 3 If lip valves are fitted these can be replaced once again ensuring that they are refitted the correct way up with their open end downwards and the lip part in the direction of flow 4 Refit...

Страница 9: ... the injection valve is not closed 4 Effectuate a maintenance of the suction and delivery valves Parts showing any chemical attack should be replaced with alternative materials if necessary CHEMICAL LEAKS FROM THE DOSING HEAD Solutions 1 Check that the hose clamps are correctly fitted and tightened Caution do not overtighten these components as they can easily be broken or threads stripped 2 Check...

Страница 10: ... 1 Sulphuric acid 98 5 H2SO4 1 1 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 3 2 3 1 Sodium bisulphite NaHSO3 1 1 1 1 1 1 1 1 1 1 Sodium carbonate Soda Na2CO3 2 1 1 1 1 1 2 1 1 1 Iron chloride FeCl3 1 1 1 1 1 1 1 1 1 1 Calcium hydroxide Ca OH 2 1 1 1 1 1 1 1 1 1 1 Sodium hydroxide Caustic soda NaOH 2 1 1 1 1 1 2 1 2 1 Calcium hypochlorite Ca OH 2 1 1 1 1 1 1 1 1 3 1 Sodium hypochlorite 12 5 NaOCl NaC...

Страница 11: ...ion it will repair the parts directly or through authorised workshops It remains anyway excluded from whatever responsibility and obligation for others costs damages and direct or indirect losses that come from the use or the not use availability either total or partial The reparation or the supply in substitution will neither extend nor renew the period of guarantee They remain anyway at charge o...

Страница 12: ...11 HC100 N 240717 NW Fig 1 HC 1 WALL MOUNTING Fig 2 HC 1 BASE MOUNTING ...

Страница 13: ...12 HC100 N 240717 NW Ball valves Lip valves Fig 3 4 PUMP HEAD TUBING CONNECTIONS Purge Valve Hose clamp ...

Страница 14: ...13 HC100 N 240717 NW Fig 5 Pump parts drawing ...

Страница 15: ...YELLOW LABEL WITH AQUA LOGO 5 ADSP6000415 PTFE DIAPHRAGM 1L ADSP6000416 PTFE DIAPHRAGM 2 15L 6 ADSP6000421 PISTON FLANGE 2 6L ADSP6000420 PISTON FLANGE 5 15L 7 ADSP6000708 SCREW M 4 X 8 UNI 7688 10 ADSP6000441 TRIMMER KNOB 11 ADSP6020144 TRASPARENT COVER 12 ADSP6000121 CAP FOR LED GUIDE 13 ADSP6000120 LED GUIDE 14 ADSP6000310 HC100 CIRCUIT 230V ADSP6000329 HC100 CIRCUIT LEVEL 230V ADSP6000616 ADSP...

Страница 16: ...15 HC100 N 240717 NW ...

Страница 17: ...7020 OR 4312 DUTRAL 78 97X3 53 FOR 30 50L PUMP HEAD 29 ADSP6000723 M4 X 35 SCREW A2 TCEI 30 ADSP6000805 D04 X 10 X 1 A2 WASHER 31 ADSP5007011 SPACER D 3 2X6 45X5 5 SANT64A 32 ADSP5007113 ORM VITON D3 00 t2 00 ADSP5007114 ORM DUTRAL D3 00 t2 00 33 ADSP5007050 PYREX BALL D 4 76 3 16 ADSP5007051 PTFE BALL D 4 76 3 16 ADSP5007052 AISI 316 BALL D 4 76 3 16 ADSP5107007 CERAMIC BALL D 4 76 3 16 34 ADSP60...

Страница 18: ...5P BALL VALVE 3 8 RING NUT PVDF 48 ADSP5005001E LIP VALVE NIPPLE PP NERO 3 8 4X6 ADSP5005004 LIP VALVE NIPPLE PVDF 3 8 4X6 ADSP5005002 LIP VALVE NIPPLE PP 1 2 10X14 46 ADSP5001001 LIP VALVE VITON STANDARD ADSP5002001 LIP VALVE DUTRAL STANDARD ADSP5008001 LIP VALVE SILICONE STANDARD ADSP5001002 LIP VALVE VITON GP ADSP5002002 LIP VALVE DUTRAL GP ADSP5008002 LIP VALVE SILICONE GP 45 ADSP5007005 LIP V...

Страница 19: ...18 HC100 N 240717 NW NOTES ...

Страница 20: ...19 HC100 N 240717 NW AQUA WATER SYSTEMS LTD Unit 135 Oak Drive Hartlebury Trading Estate Hartlebury Worcestershire DY10 4JB Tel 44 0 1299 251050 www aquaindustrialgroup co uk e mail sales askaqu co uk ...

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