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LINED BUTTERFLY VALVES - MODEL 2014 & 2016 SERIES

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

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I N T R O D U C T I O N

This manual describes the methods of installation and maintenance for lined butterfly valves. 

The majority of this information is common knowledge to experienced steel valve users. When properly 
installed in applications for which they were designed, APV valves will give long trouble free service. This 
instruction is only a guide for installation, operation and minor maintenance. A professional APV approved 
valve engineering facility should be utilised for reconditioning and minor repairs.

RESPONSIBILITY FOR VALVE APPLICATION

The User is responsible for ordering the correct valves. APV Valves are to be installed in the observance of 
the pressure rating and design temperature. Prior to installation, the valves and nameplates should be 
checked for proper identification to be sure the valve is of the proper type, material and is of a suitable 
pressure class and temperature limit to satisfy the applications requirements.

RECEIVING INSPECTION AND HANDLING

Valves should be inspected upon receipt to determine:
-  Compliance to purchase order requirements.
-  Correct type, pressure class, size, body and trim materials and end connections (this information may 

be found on the nameplate or may be stamped on the body of the valve). 

-  Any damaged caused during shipping and handling to end connections, hand wheel or stem.

Note

We do recommend however that this entire document be read prior to proceeding 
with any installation or repair. Australian Pipeline Valve and it’s parent company 
take no responsibility for damage or injury to people, property or equipment. It is 
the sole responsibility of the user to ensure only specially trained valve repair 
experts perform repairs under the supervision of a qualified supervisor.

Do not use any valve in applications where either the pressure or temperature is 
higher than the allowable working values. Also valves should not be used in service 
media if not compatible with the valve material of construction, as this will cause 
chemical attacks.

The End User is advised that misapplication of the product may result in injuries or 
property damage. A selection consistent with the particular performance 
requirements is important for proper application and is the sole responsibility of the 
end user.

Содержание SUPERSEAL 2014 Series

Страница 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL LINED BUTTERFLY VALVES MODEL 2014 2016 SERIES...

Страница 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Страница 3: ...Gearbox mounting 14 LINED BUTTERFLY VALVES MODEL 2014 2016 SERIES I N D E X Australian Pipeline Valve Installation Operation and Maintenance Manual 1 Copyright Australian Pipeline Valve 1990 2013 Edit...

Страница 4: ...ON AND HANDLING Valves should be inspected upon receipt to determine Compliance to purchase order requirements Correct type pressure class size body and trim materials and end connections this informa...

Страница 5: ...for intended purpose It is the sole responsibility of the client to ensure the valve type and materials are correctly specified To avoid injury never attempt disassembly while there are pressures eith...

Страница 6: ...ied with the order 1 0 S T O R A G E a If storage in the field for a long time before installation is necessary it is suggested to put valves in a dry and or covered place In this case the packaging a...

Страница 7: ...lled in any position but if a choice of stem positions exists good practice dictates that the valve be installed with the stem horizontal This will minimise liner wear by distributing stem and disc we...

Страница 8: ...o damage the seat faces Always pick the valve up by the locating holes or by using a nylon sling on the neck of the body Never pick up the valve by the actuator or operator mounted on the top of the v...

Страница 9: ...he shaft in a horizontal orientation In this position shaft and disc weights are evenly distributed minimising seat wear Additionally any foreign matter which may accumulate at the bottom of the disc...

Страница 10: ...lation Operation and Maintenance Manual 8 LINED BUTTERFLY VALVES MODEL 2014 2016 SERIES FIGURE 4 INSERT BUTTERFLY VALVE BETWEEN FLANGES FIGURE 5 INITIAL CENTERING FLANGING OF VALVE FIGURE 6 FINAL ALIG...

Страница 11: ...e 10 open position 2 Span the body with the bolts 3 Take this assembly of the flange body flange and align it properly to the pipe 4 Tack weld the cut off flanges to the pipe 5 Weld the flanges 6 Inst...

Страница 12: ...d or venturi action will still cause immediate seat damage 5 2 LOCK DEVICE Where provided optional the valve has a locking hole that allows valve to be locked in full open or full closed position 5 3...

Страница 13: ...orrect as needed 3 Inspect the valve and surrounding area for previous or existing leakage at flange faces or shaft connections 4 Check piping and or wiring to actuators and related equipment for loos...

Страница 14: ...it is to repair it unless the valve is a special specification like stainless body See the sample bill of material shown above Replacement rubber liners and stem seal kits are available MATERIALS 1 Bo...

Страница 15: ...as built drawing 2 Piece body design requires that the 2 body sections are first unbolted and then the procedure is similar to 6 2 above 6 3 ASSEMBLY Reassemble the valve as follows a Thoroughly clean...

Страница 16: ...nstalled flush with the ratchet plate engage the locking lever with the ratchet plate Using the handle adjust the position of the ratchet plate until the disc face is parallel with the valve face then...

Страница 17: ...NOTES Australian Pipeline Valve Installation Operation and Maintenance Manual 15...

Страница 18: ...Australian Pipeline Valve Installation Operation and Maintenance Manual 16 NOTES...

Страница 19: ...Australian Pipeline Valve Installation Operation and Maintenance Manual 17 NOTES...

Страница 20: ...ny requirements in the field of valves please contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process...

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