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5 YEAR SERVICE

The thermostat and o-rings must be replaced every 5 years, as required by AS4032.3.

The designed minimum service life of these components is 5 years providing the valve is operated
within the recommended operating parameters. However when conditions or usage do not conform
to the recommended operating parameters or conditions, the thermostat and o-rings may need to
be replaced more frequently.

Whenever a thermostat or other parts are replaced, the TMV should be commissioned as if it was
a new valve.

MAINTENANCE STICKER

At the completion of any maintenance work, it is
recommended that a sticker (such as the one shown) is
attached to the front of the warm water cabinet or UV
chamber indicating the date the next service is due.

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Содержание tempermate

Страница 1: ...APRICUS TEMPERMATE OWNERS AND INSTALLATION MANUAL Note This manual must be left with a responsible person after installation and remain on site...

Страница 2: ...2...

Страница 3: ...will have insurance protecting their workmanship for 6 years Make sure you use a licensed person to install this water heater and ask for your Compliance Certificate Notification of Apricus Tempermate...

Страница 4: ...MBING 15 PLUMBING DIAGRAM 16 COMMISSIONING THE TMV 17 ADJUSTING THE VALVE TEMPERATURE 18 SYSTEM RECIRCULATION COMMISSIONING 19 TMV FAULT FINDING 20 MAINTENANCE AND WATER TESTING REQUIREMENTS 21 MONTHL...

Страница 5: ...5 UV DISINFECTION 31 UV SYSTEM BYPASS LINE 31 OPTIONAL COMPONENTS FOR UV 32 MAINTENANCE CHECK LOG 33 WATER QUALITY TEST LOG 34 COMMISSIONING REPORT 35 SERVICE REPORT 39 WARM WATER UNIT WARRANTY 43...

Страница 6: ...lications If this warm water system is to be used where an uninterrupted warm water supply is required you should ensure that the warm water system is designed in such a way that you have back up redu...

Страница 7: ...ximum working pressure static 1400 kPa Working pressure range dynamic 20 500 kPa Maximum unbalanced dynamic supply hot cold or cold hot 6 1 Minimum temperature differential between hot water inlet and...

Страница 8: ...8 WARM WATER COMPONENTS...

Страница 9: ...9 DIMENSIONS...

Страница 10: ...ndependently of each other to supply warm water to a common outlet Draw off Mode When a warm water outlet is opened hot and cold water flows through the thermostatic mixing valves and to the opened wa...

Страница 11: ...egislation with regard to the nominal flow rate of each outlet The reference is AS NZS 3500 1 Note that the Apricus Tempermate systems should be sized on maximum nominal flows Pipe dimensions are base...

Страница 12: ...ied see AS NZS 3500 1 Sizing Example 25 x 2 bedroom apartments 1 x shower 1 x basin 1 x bath warm water fixtures only 6 6 18 30l m x 25 apt 750 x 20 diversified flow 150 l min SELECT APRICUS TEMPERMAT...

Страница 13: ...be supplied from the same source in order for the system recirculation to operate correctly Clearance must be allowed for servicing of the thermostatic mixing valves The unit must be secured to a soli...

Страница 14: ...inimum of 10 C higher than the set mixed water discharge temperature WATER PRESSURE This warm water system is not suitable for use on gravity fed tank supply systems If a tank supply is used a booster...

Страница 15: ...ssure across the system 4 NO other cold water take offs have been made after the isolating non return valve in the common cold water supply to the Warm Water System and the water heating plant ISOLATI...

Страница 16: ...d the inlet to the heater The HOT water return line connected after the check Cold supply is common to the WW System and the heater to ensure balanced pressure across the system No check valve on this...

Страница 17: ...schools and nursing homes or similar facilities for aged sick or disabled persons and c 50 C in all other classes of buildings 4 The temperature at the outlet of each valve must be set taking into con...

Страница 18: ...erature found during this test should not exceed the permitted values 2 C i Once the desired temperature has been reached the adjustment spindle can be locked in position using the locking nut supplie...

Страница 19: ...r valve and a temperature differential between the outlet and return of at least 3 C to maintain the system temperature accurately Depending on the plumbing design it may be necessary to adjust the pu...

Страница 20: ...20 TMV FAULT FINDING...

Страница 21: ...should be flushed simultaneously Testing is performed annually by local government as part of auditing process however testing may be performed annually by a third party 2 samples per test Inspected...

Страница 22: ...225TM series valves the inlet filters 12 on both the hot and cold water supplies can be removed for cleaning by unscrewing the inlet union nuts and carefully pulling apart the connecting pipework 2 Th...

Страница 23: ...ge do not conform to the recommended operating parameters or conditions the thermostat and o rings may need to be replaced more frequently Whenever a thermostat or other parts are replaced the TMV sho...

Страница 24: ...oded diagram the following spare parts are available on request for Caleffi 2522TM series valves Kit A Service Kit for the inlet sub assembly Kit B Service Kit for the internal components Kit C Replac...

Страница 25: ...t testing laboratories procedure for collecting and handling water samples should be obtained and followed Where Microbial testing is to be conducted it will be necessary to collect 2 water samples fr...

Страница 26: ...titutions management after conducting a risk assessment and In the case of hospitals with less than 500 beds a minimum of at least 10 samples is taken over a six month period regardless of the method...

Страница 27: ...tra 100 beds is taken regardless of the method of disinfection In a transplant centre quarterly sampling is required as a minimum All Other States 6 monthly testing can only be commenced if all sample...

Страница 28: ...authority Irrespective of the method used water testing should be conducted 2 4 days after the system decontamination The number of samples will depend on the size and complexity of the system If a Le...

Страница 29: ...nts Gauges are also available as a guide however a digital thermometer complying with AS4032 3 must be used to confirm the measured temperatures Note for systems with UV Sterilisation Before increasin...

Страница 30: ...uitable digital thermometer into the warm water outlet test point s 3 Close the hot water bypass line and open the cold water inlet supply NOTE Ensure the hot water bypass line is locked again 4 Allow...

Страница 31: ...he above UV dose at the maximum nominal flow rates of the Warm Water System as indicated under the Hydraulic Characteristics section The UV model S80 100 is provided with the 1 or 2 valve systems and...

Страница 32: ...Unit has been unlocked and opened If the system shuts down and water needs to be continued in spite of higher temperatures for example during thermal disinfection then the bypass line isolation valve...

Страница 33: ...ECK LOG Date TMV 1 test point temp TMV 2 test point temp TMV 3 test point temp TMV 4 test point temp Closest outlet temp Return test point temp Shut off Test UV run hours UV lamp cleaned Comments Chec...

Страница 34: ...34 WATER QUALITY TEST LOG Date Sample Point Identification Report No Result Report Filed Signature Sample 1 Sample 2...

Страница 35: ...it Temp of Hot Water C Pressure kPa Cold water supply via Pressure reducing valve fitted YES NO Temperature of Cold Water C Pressure kPa Temperature of Return Water C Speed of Circulating Pump Make of...

Страница 36: ...ed table Valve considered satisfactory for use YES NO If NO state reason and action taken It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance w...

Страница 37: ...manager owner Valve size and installation recommended by Name Valve supplied by Name Valve installed by Name Date of Installation Drawing No Certificate of Compliance Inspection No Dated Service Manu...

Страница 38: ...Outlet in use All req d Outlets in use Give details of brand and model designation Commensurate with the design flowrate for the mixing valve see drawing NOTE An accurate digital type thermometer is...

Страница 39: ...Contact Person Tel Date Work order No Installation conditions Make and Model of hot water unit Make of mixing valve Caleffi Model No 252225TM Size 25MM Valve Location building Valve Identification No...

Страница 40: ...rent complaints concerning installation or operation reported by establishment personnel or stated in previous report If YES give details Particulars of service work carried out during this visit List...

Страница 41: ...e copy of this report is to be retained at the site for any inspection by authorised persons e g Department of Health The following information is to be provided by site manager owner Valve size and i...

Страница 42: ...42...

Страница 43: ...tear and reasonable abrasion vi If the product has been modified or repaired by anyone other than a warranty service by Apricus Australia or if it is repaired using unauthorised spare parts vii The c...

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