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SAFETY INSTRUCTIONS

SPECIFICATIONS

WARNING

120 Volts may cause serious injury from electrical shock.

Disconnect power to the furnace/air handler before starting
installation. Leave power disconnected until installation 
is completed. 

Arcing in electrical components may cause an explosion.

Do not install unit where explosive gasses will be present. 

Sharp edges may cause injury from cuts.

Use care when

cutting and handling sheet metal.

To reduce the risk of electrical shock, this equipment has
a grounding-type (three prong) plug.

This plug will fit only

into a grounding-type power outlet. If the plug does not fit into
the outlet, contact qualified personnel to install the proper
outlet. 

Do not alter this plug in any way.

To reduce the risk of electrical shock,

locate product so

that the power cord can be plugged into an electrical outlet
without the use of an extension cord.

CAUTION

To prevent component failure, do not install the air
cleaner on the warm air supply or in an area where
the temperature may exceed 149° F. This may include
areas above heat exchangers in downflow furnaces or
above exhaust flues in lowboy furnace cold air returns.

The air cleaner must be installed where the ambient
air temperature remains between 32° F and 149° F
[0° C and 65° C]. 

Installation must conform to all applicable codes.

Do not install an atomizing humidifier upstream of 
the air cleaner. Water or mist will cause power supply
to shut down.

Do not plug the air cleaner into an outlet that is always
live. The outlet must only be live when the furnace/air
handler blower is operating. Failure to properly wire
the outlet can result in excessive ozone production.

© Research Products Corporation 2004

Read the safety and installation instructions carefully. They will help ensure a correct and SAFE installation of the 
Aprilaire

®

Electronic Air Cleaner.

TABLE OF CONTENTS

Safety Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Components and Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . .3

Locating the Air Cleaner  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Installing the Outer Housing and Inner Housing Assembly  . . . . .5

Wiring and Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Troubleshooting Guide  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Maintenance Recommendations  . . . . . . . . . . . . . . . . . . . . . . .10

Applications with a Humidifier  . . . . . . . . . . . . . . . . . . . . . . . .11

Description

The Aprilaire Electronic Air Cleaner Model 5000 is an electronically 
enhanced “ElectraMedia” air cleaner.

Unit Dimensions

Overall Unit – See 

Figure 2

, page 3 

Airflow Capacity

2000 cfm maximum

Input Voltage Requirements

120V AC ± 15%, 50/60 Hz, unit equipped with a 6 ft. grounded cord with plug. 

Power Usage

Less than 50 watts with high voltage active.

Shipping Weight

35 lbs.

Содержание 5000

Страница 1: ...Safety and Installation Manual Model 5000 Electronic Air Cleaner READ AND SAVE THIS MANUAL ...

Страница 2: ...s The air cleaner must be installed where the ambient air temperature remains between 32 F and 149 F 0 C and 65 C Installation must conform to all applicable codes Do not install an atomizing humidifier upstream of the air cleaner Water or mist will cause power supply to shut down Do not plug the air cleaner into an outlet that is always live The outlet must only be live when the furnace air handl...

Страница 3: ...GURE 1 Model 5000 Electronic Air Cleaner Model 51 12 31 281 8 181 4 173 4 151 2 245 8 Outlet 237 8 Inlet BOTTOM VIEW Pleat Spacers 6 501 Media Outer Housing with Door Retainers Inner Housing Assembly Inner Housing Ionizer Frame Control Electrode Power Pack Door Assembly ...

Страница 4: ...e figures below show some of the possibilities FIGURE 3 Clearance for Inner Housing Removal It is important to leave enough room to remove and re install the Inner Housing Allow Clearance for Removal of Inner Housing for Filter Replacement Bottom Return in upflow Highboy installation Figure 4 Inline in duct horizontal or vertical installation Figure 5 Side Return in upflow Highboy installation Fig...

Страница 5: ...the inner housing and install the media Use the instructions provided on the carton of the media 10 After installing the media close the inner housing Check the media ground strip to ensure it is properly contacting the pleats see Figure 11 If not remove the ground strip by removing the ground contacts and reposition as shown in Figure 11 Verify that the holes in the media ground contacts go over ...

Страница 6: ... the slot in the side of the power pack door so that it is directed toward the installed outlet 3 Install the door on the housing with the inner assembly installed in the housing Place the bottom of the door on the lower door retainer then swing the door toward the upper door retainer and snap into place 4 With the door ON OFF switch in the OFF position plug the door into the installed outlet WARN...

Страница 7: ...CENTER GND GRN W H T BLK HVAC EQUIPMENT LINE 3 PRONG OUTLET WITH 120 VOLT SERVICE IN CONDUIT MODEL 51 SUPPLIED GND HVAC EQUIPMENT C COM COM LOW HI MODEL 51 RELAY WIRE NUT JUNCTION BOX BLK WHT GRN LINE VOLTAGE WIRE NUT REFER TO THE INSTRUCTIONS PROVIDED WITH THE MODEL 51 FOR WIRING DETAILS FIGURE 12 FIGURE 14 FIGURE 15 FIGURE 13 ONE WRAP USE FOR 1 2 HP MOTORS OR LARGER TWO WRAPS USE FOR MOTORS LESS...

Страница 8: ...h air cleaner is plugged is continuously live See Step 1 in Wiring and Start Up section page 6 Large crack hole in media Replace media Poor connection between media ground strip and media Remove ground strip and reinstall as shown in Figure 11 on page 5 Poor contact between control electrode and ground contact Push in control electrode so it fully seats in the ionizer frame see Figure 17 on page 9...

Страница 9: ...9 Inner Housing Ionizer Frame Control Electrode Control Electrode Ionizer Frame Control Electrode Ground Contact FIGURE 17 ...

Страница 10: ...h attachment 3 If rinsing with water allow the control electrode to completely dry before replacing it in the ionizer frame This may take a day so replace the inner assembly in the outer housing and reinstall but do not plug in the door KEEP THE DOOR SWITCH IN THE OFF POSITION The air cleaner will still provide good filtration without power When the control electrode is dry replace the control ele...

Страница 11: ...ol electrode in the ionizer frame return the inner assembly to the outer housing reinstall the door and turn the ON OFF switch to the ON position 5 Return the thermostat Fan and Mode selectors to their appropriate settings CLEAN THE INNER ASSEMBLY Dust will collect on all parts of the air cleaner which is normal Clean the inner housing and ionizer frame once a year Procedure 1 Use a vacuum with a ...

Страница 12: ...P O BOX 1467 MADISON WI 53701 1467 PHONE 800 334 6011 FAX 608 257 4357 www aprilairecontractor com DP 10006538 1 05 B2700800A ...

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