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8

TROUBLESHOOTING GUIDE

PROBLEM

POSSIBLE CAUSE(S)

SOLUTION(S)

Light does not 
come on at all after
90 seconds

ON/OFF switch not in ON position

Turn switch ON

Air cleaner not plugged in

Plug in air cleaner

Insufficient current to activate 
Model 51 relay

Wrap blower common wire around relay bracket more - see

Figure 14

on page 7 for wire wrapping method

Furnace/air handler not running

Turn blower on by making a heat call or turning Fan ON

Light flashes on 
then off quickly

Over current or arcing detected

Ensure components are dry

Excessive humidity - run cooling to lower humidity levels

Ensure that all 9 ionizer wires are held at both ends

Look for foreign object contacting ionizer wires or buss bar

Door not fully installed - ensure door is latched into top and
bottom retainer

Insufficient current to sustain Model
51 relay

Wrap blower common wire around relay bracket more - see

Figure 14

on page 7 for wire wrapping method

Loose connection in outlet junction box
or at furnace/air handler EAC terminal

Check wire nuts, screw terminals and crimped connectors for
loose wires.  Use only fully insulated crimped connectors.

Light stays on after
blower stops running

Outlet in which air cleaner is plugged
is continuously live

See Step 1 in Wiring and Start Up section – page 6

Produces an 
ozone smell

Outlet in which air cleaner is plugged
is continuously live

See Step 1 in Wiring and Start Up section – page 6

Large crack/hole in media

Replace media

Poor connection between media
ground strip and media

Remove ground strip and reinstall as shown in 

Figure 11 

on page 5

Poor contact between control
electrode and ground contact

Push in control electrode so it fully seats in the ionizer frame –
see 

Figure 17

on page 9.

Ground contacts not touching 
door liner

With the inner assembly installed in the outer housing, bend up
ground contacts (2-media ground contacts, 1-control electrode
ground contact) so they are at least 3/4” higher than the top of
the inner housing. Refer to 

Figure 11

and 

Figure 17

.

Media ground contacts not 
fully installed

Remove ground contacts and reinstall as shown in 

Figure 11 

on page 5

Makes a buzzing
sound or causes TV
interference

Large crack/hole in media

Replace media

Poor connection between media
ground strip and media

Remove ground strip and reinstall as shown in 

Figure 11 

on page 5

Poor contact between control
electrode and ground contact

Push in control electrode so it fully seats in the ionizer frame

Ground contacts not touching 
door liner

With the inner assembly installed in the outer housing, bend up
ground contacts (2-media ground contacts, 1-control electrode
ground contact) so they are at least 3/4” higher than the top of
the inner housing. Refer to 

Figure 11

and 

Figure 17

.

Media ground contacts not 
fully installed

Remove ground contacts and reinstall as shown in 

Figure 11 

on page 5

Содержание 5000

Страница 1: ...Safety and Installation Manual Model 5000 Electronic Air Cleaner READ AND SAVE THIS MANUAL ...

Страница 2: ...s The air cleaner must be installed where the ambient air temperature remains between 32 F and 149 F 0 C and 65 C Installation must conform to all applicable codes Do not install an atomizing humidifier upstream of the air cleaner Water or mist will cause power supply to shut down Do not plug the air cleaner into an outlet that is always live The outlet must only be live when the furnace air handl...

Страница 3: ...GURE 1 Model 5000 Electronic Air Cleaner Model 51 12 31 281 8 181 4 173 4 151 2 245 8 Outlet 237 8 Inlet BOTTOM VIEW Pleat Spacers 6 501 Media Outer Housing with Door Retainers Inner Housing Assembly Inner Housing Ionizer Frame Control Electrode Power Pack Door Assembly ...

Страница 4: ...e figures below show some of the possibilities FIGURE 3 Clearance for Inner Housing Removal It is important to leave enough room to remove and re install the Inner Housing Allow Clearance for Removal of Inner Housing for Filter Replacement Bottom Return in upflow Highboy installation Figure 4 Inline in duct horizontal or vertical installation Figure 5 Side Return in upflow Highboy installation Fig...

Страница 5: ...the inner housing and install the media Use the instructions provided on the carton of the media 10 After installing the media close the inner housing Check the media ground strip to ensure it is properly contacting the pleats see Figure 11 If not remove the ground strip by removing the ground contacts and reposition as shown in Figure 11 Verify that the holes in the media ground contacts go over ...

Страница 6: ... the slot in the side of the power pack door so that it is directed toward the installed outlet 3 Install the door on the housing with the inner assembly installed in the housing Place the bottom of the door on the lower door retainer then swing the door toward the upper door retainer and snap into place 4 With the door ON OFF switch in the OFF position plug the door into the installed outlet WARN...

Страница 7: ...CENTER GND GRN W H T BLK HVAC EQUIPMENT LINE 3 PRONG OUTLET WITH 120 VOLT SERVICE IN CONDUIT MODEL 51 SUPPLIED GND HVAC EQUIPMENT C COM COM LOW HI MODEL 51 RELAY WIRE NUT JUNCTION BOX BLK WHT GRN LINE VOLTAGE WIRE NUT REFER TO THE INSTRUCTIONS PROVIDED WITH THE MODEL 51 FOR WIRING DETAILS FIGURE 12 FIGURE 14 FIGURE 15 FIGURE 13 ONE WRAP USE FOR 1 2 HP MOTORS OR LARGER TWO WRAPS USE FOR MOTORS LESS...

Страница 8: ...h air cleaner is plugged is continuously live See Step 1 in Wiring and Start Up section page 6 Large crack hole in media Replace media Poor connection between media ground strip and media Remove ground strip and reinstall as shown in Figure 11 on page 5 Poor contact between control electrode and ground contact Push in control electrode so it fully seats in the ionizer frame see Figure 17 on page 9...

Страница 9: ...9 Inner Housing Ionizer Frame Control Electrode Control Electrode Ionizer Frame Control Electrode Ground Contact FIGURE 17 ...

Страница 10: ...h attachment 3 If rinsing with water allow the control electrode to completely dry before replacing it in the ionizer frame This may take a day so replace the inner assembly in the outer housing and reinstall but do not plug in the door KEEP THE DOOR SWITCH IN THE OFF POSITION The air cleaner will still provide good filtration without power When the control electrode is dry replace the control ele...

Страница 11: ...ol electrode in the ionizer frame return the inner assembly to the outer housing reinstall the door and turn the ON OFF switch to the ON position 5 Return the thermostat Fan and Mode selectors to their appropriate settings CLEAN THE INNER ASSEMBLY Dust will collect on all parts of the air cleaner which is normal Clean the inner housing and ionizer frame once a year Procedure 1 Use a vacuum with a ...

Страница 12: ...P O BOX 1467 MADISON WI 53701 1467 PHONE 800 334 6011 FAX 608 257 4357 www aprilairecontractor com DP 10006538 1 05 B2700800A ...

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