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3. CLEARANCE TO COMBUSTIBLES
To ensure a safe installation into a masonry or 
factory-built fireplace, these minimum clearances 
must be met:
(A) Minimum of 17” from the stove top to the 
bottom of a combustible mantle.
(B) Minimum of 7-1/2” from the side wall of the 
stove to any combustibles.
(C) Minimum of 16” of floor protection in front of 
the stove of 3/8” asbestos millboard, or equivalent, 
for masonry fireplace.
(D) Minimum of 22” of floor protection in front of 
the stove of 3/8” asbestos millboard, or equivalent, 
for  factory-built fireplace.

4. PREPARATION
To facilitate the installation of your 4N1-XL stove, 
follow theses steps before attempting to place the 
stove in a fireplace.
(A) Clear the area around the fireplace of furniture, 
rugs, etc., to allow easy access. 
(B) Place drop cloths or other protective materials on 
the floor and hearth to protect against possible 
damage.
(C) Remove ashes and thoroughly clean the firebox 
floor.
(D) Remove the damper plate, if possible, or block it 
open using non-combustible materials, such as brick 
or rock.
(E) Inspect the interior of the firebox and flue for 
possible deterioration of mortar joints, loose bricks, 
and excessive creosote buildup.

NOTE: If the flue is dirty, clean it before installing 
the stove. If deteriorated, repair or reline the chimney.

5. MOUNTING THE TRIM PANELS
(A) Mount the top trim panel.
(B) Mount the side trim panels with the mounting 
screws provided. (FIGURE 3)
(C) Attach the adhesive-backed insulation to the back 
of the trim panels. To help camouflage the insulation, 
place it approximately one inch from the edge of the 
panels. (FIGURE 3)

NOTE: If the face of the fireplace is rock, or other 
rough construction, additional insulation may be 
necessary in order to properly seal the trim panels.

FIGURE 3

MOUNTING THE TRIM PANELS

5

Содержание 30 CD

Страница 1: ...lachian s Trailmaster 4N1 XL INSTALLATION AND OPERATION PROCEDURES FACTORY BUILT FIREPLACE INSERT FREESTANDING RESIDENTIAL MOBILE HOME MODELS MASONRY FIREPLACE INSERT 2001 Appalachian Stove Fabricators Inc ...

Страница 2: ...ng Catalyst Light Off From a Cold Start 17 5 Catalyst Light Off When Refueling 17 TABLE OF CONTENTS IX Maintenance 18 1 Ash Removal 18 2 Care of the Glass 18 3 Chimney Care 18 4 Stove Finish 18 5 Blower Care 18 6 Door Gasket Replacement 18 7 Motor Maintenance 18 X Safety 19 XI Limited Warranty 19 Thank you for purchasing the Model Trailmaster 4N1 XL stove Appalachian Stove welcomes you to the grow...

Страница 3: ...n a more thorough and cleaner burn 8 Warm air deflector on the top stove edge directs heated air downward and across the floor for maximum comfort 9 Sliding damper helps increase heat extraction by controlling the escape of hot combustion gasses and smoke The sliding damper is opened by pulling the control handle out and closed by pushing the handle in The damper may be left in any intermediate po...

Страница 4: ...ulation D Top Trim Panel 1 E Side Trim Panels 2 F Refractory Box Liner firebrick G Assembly Screws H Ash Pan I Damper Spring J Optional Webbing 2 FIREPLACE DIMENSIONS Refer to FIGURE 2 to determine the minimum dimensions necessary to install the 4N1 XL stove FIGURE 2 FIREPLACE DIMENSIONS MINIMUM A B C 22 1 2 26 1 2 15 Depth at height of stove FIGURE 1 STOVE COMPONENTS 4 ...

Страница 5: ...r protective materials on the floor and hearth to protect against possible damage C Remove ashes and thoroughly clean the firebox floor D Remove the damper plate if possible or block it open using non combustible materials such as brick or rock E Inspect the interior of the firebox and flue for possible deterioration of mortar joints loose bricks and excessive creosote buildup NOTE If the flue is ...

Страница 6: ...VE DIRECT CONNECTED IF PREFERRED OR NECESSARY DIRECT CONNECT KIT INSTRUCTIONS 1 Using the self tapping screws 4 drill four holes in the stove to connect the boot 2 Connect the flexible pipe to the top of the boot 3 In some cases the stove may need to be tilted slightly backward in order to insert the flexible pipe through the throat of the flue 4 Wrap insulation around the pipe that is visible fro...

Страница 7: ...r Spring 2 CLEARANCE TO COMBUSTIBLES AND NON COMBUSTIBLES The 4N1 XL stove MUST be installed with adequate clearance from combustible surfaces to assure safe operation Refer to FIGURE 6 to determine the applicable clearances for your installation Rear and side wall clearances depend on two factors 1 Composition of the wall structure combustible or non combustible materials 2 Type of stove pipe use...

Страница 8: ...d so that the air flows to the rest of the home in as straight a line as possible B Indicate the approximate penetration point of the chimney structure Avoid roof areas such as valleys ridges dormers and hips C Position the floor protector where the installation is to be made see the clearance specifications in SECTION II D Attach the freestanding leg kit to the stove and place in position on the ...

Страница 9: ...used to connect the stove to the flue whether masonry or factory built must be a minimum of 24 gauge blue or black steel CAUTION DO NOT USE A GALVANIZED PIPE 2 Secure every pipe joint with three or more separate metal screws to prevent accidental separation 3 If an elbow is installed the horizontal section of the stove pipe should slope 1 4 per foot of run toward the stove to allow creosote to dri...

Страница 10: ...ney penetration point 2 The Appalachian Stove must be connected ONLY to UL listed class HT all fuel burning heating appliance chimneys CAUTION SOME CHIMNEYS ARE AVAILABLE WITH UL LISTING THAT ARE NOT CLASS HT AND ARE NOT SAFE FOR USE WITH A SOLID FUEL APPLIANCE 3 Install the chimney following the manufacturer s instructions DO NOT DEVIATE FROM THESE INSTRUCTIONS 4 The chimney should extend a minim...

Страница 11: ... protector where the stove will be installed B Mark and cut a 3 diameter hole through the floor protector and flooring materials for the installation of the flexible duct C Attach the flexible duct to the air pipe opening then attach the pedestal to the bottom of the stove FIGURE 11 D Proceed with the normal freestanding installation For further information on safe stove installation send for a co...

Страница 12: ...e opening If the door is cast and the webbing is brass it may be a tight fit Make sure the webbing drops down completely NOTE The door may also be replaced if desired It also comes in the option of gold plated and cast black B BRASS TRIM PANELS 1 Mount top and side strips to trim panels with self tapping screws provided Leave approximately 1 at top edges of trim to be covered by corner brass If ne...

Страница 13: ...ter the heat shield on the back of the stove 2 Attach the heat shield to the stove using the screws provided Place the spacer between the heat shield and the stove back The screw will go through the spacer FIGURE 15 INSTALLING THE HEAT SHIELD 13 ...

Страница 14: ...ist refer to the Catalyst Troubleshooting Guide VII CATALYTIC COMBUSTORS This catalystic heater may be equipped with a temperature probe to monitor catalyst operation Proper functioning combustors typically maintain temperatures in excess of 500 degrees F and often reach temperatures in excess of 1000 degrees F If catalytic temperatures are not in excess of 500 degrees refer to the Catalyst Troubl...

Страница 15: ...rational temperature or the stove door being opened too quickly Glowing stove parts may be attributed to running the stove too hot excessive amounts of wood a high draft reduce when temperatures become too excessive a glowing combustor this is normal during first 1 3 of burn cycle or a chimney fire close inlet air and outlet dampers completely if this does not help vacate home and call the fire de...

Страница 16: ...lysts not in metal housing should be wrapped with 1 16 gasketing before installing Locate the catalysts from the front of the damper housing Re install the sealing D New gasketing should be installed to allow for a seal between the damper housing and the firebox top This may be done by putting a layer of gasketing around the top where the housing is located In both cases the use of an adhesive to ...

Страница 17: ...ut to keep your home comfortable CAUTION DO NOT UNPLUG YOUR BLOWER WHILE THE STOVE IS IN OPERATION CAUTION THE ASH PAN DRAWER MUST BE CLOSED WHEN THE STOVE IS IN OPERATION VIII OPERATION CAUTION START UP AIR LOCATED UNDER THE DOOR MAY ONLY BE OPENED DURING THE BUILDING OF THE FIRE 5 MIN MAX DO NOT USE DURING NORMAL OPERATION 3 REFUELING THE STOVE A Before attempting to add fuel to the stove OPEN t...

Страница 18: ...ly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining The chimney connector and chimney should be inspected at least twice yearly during the heating season to determine if a creosote buildup has occurred If c...

Страница 19: ...ective parts will be repaired or replaced at the manufacturer s option Parts which are returned to Appalachian Stove and Fabricators Inc within 30 days of purchase and found to be defective on inspection will be replaced without charge for the new part After 30 days parts covered by the warranty will be repaired or replaced free with the exception of freight charges which become the responsibility...

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