background image

18

IX. MAINTENANCE

There are areas of the stove and chimney system that 
need periodic maintenance to ensure safe and efficient 
operation.

1. ASH REMOVAL 
When ashes get 3” to 4” deep in your firebox, wait until 
the stove has cooled, then remove the grate at the 
bottom of the heater into the ash pan below. Carefully 
remove the pan. Ashes should be placed on a non-
combustible floor or on the ground, away from all 
combustible materials pending final disposal. The ashes 
should be retained in the closed container until all 
cinders have thoroughly cooled.

NOTE: For the most efficient stove operation leave a 
minimum of 2” ash in the firebox at all times. This will 
help maintain a hot charcoal bed. 

NOTE: DO NOT OVERFIRE THIS HEATER.

Attempts to achieve heat output rates that exceed heater 
design specifications can result in permanent damage to 
the heater and to the catalytic combustor.

2. CARE OF THE GLASS
The glass supplied with your stove is designed to 
withstand extremely high temperatures. However, like 
any glass product, IT CAN BE BROKEN! Take care not 
to bump it with a log or a poker, and be sure the wood 
is entirely inside the stove before attempting to close the 
door.

Periodically opening the drafts and allowing the fire to 
burn brightly will help reduce the soot buildup on the 
glass. The glass may be cleaned with a NON-ABRASIVE  
cleaner such as a spray glass cleaner or oven cleaner. 

An effective way of cleaning the glass is to dip a 
dampened rag in the ashes and scrub the surface clean. 
The application of a non-stick cooking spray to the inner 
surface of the glass will help keep it clean. 

3. CHIMNEY CARE
When wood is burned slowly, it produces tar and other 
organic vapors, which combine with expelled moisture 
to form creosote. The creosote vapors condense in the 
relatively cool chimney flue of a slow burning fire. As a 
result, creosote residue accumulates on the flue lining. 
The chimney connector and chimney should be 
inspected at least twice yearly during the heating season 
to determine if a creosote buildup has occurred.

If creosote has accumulated, it should be removed to 
reduce the risk of a chimney fire.

NOTE: Insert model stoves should be removed from the 
fireplace for cleaning. Slide the stove out and place it on 
a piece of cardboard or drop cloths to protect the floor. 
The fireplace and throat of the chimney CANNOT be 
properly cleaned with the stove in place.

4. STOVE FINISH 
All stoves are finished with a specially formulated high 
temperature paint. During the first few firings of the 
stove, a slight odor of paint may be noticed. This is 
normal during the curing process and the fumes are not 
hazardous. If they cause irritation, crack a window or 
door for a few minutes to disperse the fumes.

NOTE: Although non-toxic, the fumes MAY set off a 
smoke detector located near the stove.

5. BLOWER CARE
Remove and clean the blower every four months. 
Unplug the blower before removing or servicing. 

TO OIL THE BLOWER:
The blower should be oiled at least two times per season 
with SAE-20. The oil ports (2) are located on the 
opposite ends of the center hub on the top side of the 
blower (see illustration).

6. DOOR GASKET REPLACEMENT
Remove all old gasket and clean the gasket channel, if 
necessary. Put high temperature silicone adhesive in the 
channel and lay the gasket in so that the ends of the 
gasket meet in the bottom right corner of the door back. 
Press down slightly.

 7. MOTOR MAINTENANCE
Use turbine oil when lubricating motor. Perform this 
task every six months.

Содержание 30 CD

Страница 1: ...lachian s Trailmaster 4N1 XL INSTALLATION AND OPERATION PROCEDURES FACTORY BUILT FIREPLACE INSERT FREESTANDING RESIDENTIAL MOBILE HOME MODELS MASONRY FIREPLACE INSERT 2001 Appalachian Stove Fabricators Inc ...

Страница 2: ...ng Catalyst Light Off From a Cold Start 17 5 Catalyst Light Off When Refueling 17 TABLE OF CONTENTS IX Maintenance 18 1 Ash Removal 18 2 Care of the Glass 18 3 Chimney Care 18 4 Stove Finish 18 5 Blower Care 18 6 Door Gasket Replacement 18 7 Motor Maintenance 18 X Safety 19 XI Limited Warranty 19 Thank you for purchasing the Model Trailmaster 4N1 XL stove Appalachian Stove welcomes you to the grow...

Страница 3: ...n a more thorough and cleaner burn 8 Warm air deflector on the top stove edge directs heated air downward and across the floor for maximum comfort 9 Sliding damper helps increase heat extraction by controlling the escape of hot combustion gasses and smoke The sliding damper is opened by pulling the control handle out and closed by pushing the handle in The damper may be left in any intermediate po...

Страница 4: ...ulation D Top Trim Panel 1 E Side Trim Panels 2 F Refractory Box Liner firebrick G Assembly Screws H Ash Pan I Damper Spring J Optional Webbing 2 FIREPLACE DIMENSIONS Refer to FIGURE 2 to determine the minimum dimensions necessary to install the 4N1 XL stove FIGURE 2 FIREPLACE DIMENSIONS MINIMUM A B C 22 1 2 26 1 2 15 Depth at height of stove FIGURE 1 STOVE COMPONENTS 4 ...

Страница 5: ...r protective materials on the floor and hearth to protect against possible damage C Remove ashes and thoroughly clean the firebox floor D Remove the damper plate if possible or block it open using non combustible materials such as brick or rock E Inspect the interior of the firebox and flue for possible deterioration of mortar joints loose bricks and excessive creosote buildup NOTE If the flue is ...

Страница 6: ...VE DIRECT CONNECTED IF PREFERRED OR NECESSARY DIRECT CONNECT KIT INSTRUCTIONS 1 Using the self tapping screws 4 drill four holes in the stove to connect the boot 2 Connect the flexible pipe to the top of the boot 3 In some cases the stove may need to be tilted slightly backward in order to insert the flexible pipe through the throat of the flue 4 Wrap insulation around the pipe that is visible fro...

Страница 7: ...r Spring 2 CLEARANCE TO COMBUSTIBLES AND NON COMBUSTIBLES The 4N1 XL stove MUST be installed with adequate clearance from combustible surfaces to assure safe operation Refer to FIGURE 6 to determine the applicable clearances for your installation Rear and side wall clearances depend on two factors 1 Composition of the wall structure combustible or non combustible materials 2 Type of stove pipe use...

Страница 8: ...d so that the air flows to the rest of the home in as straight a line as possible B Indicate the approximate penetration point of the chimney structure Avoid roof areas such as valleys ridges dormers and hips C Position the floor protector where the installation is to be made see the clearance specifications in SECTION II D Attach the freestanding leg kit to the stove and place in position on the ...

Страница 9: ...used to connect the stove to the flue whether masonry or factory built must be a minimum of 24 gauge blue or black steel CAUTION DO NOT USE A GALVANIZED PIPE 2 Secure every pipe joint with three or more separate metal screws to prevent accidental separation 3 If an elbow is installed the horizontal section of the stove pipe should slope 1 4 per foot of run toward the stove to allow creosote to dri...

Страница 10: ...ney penetration point 2 The Appalachian Stove must be connected ONLY to UL listed class HT all fuel burning heating appliance chimneys CAUTION SOME CHIMNEYS ARE AVAILABLE WITH UL LISTING THAT ARE NOT CLASS HT AND ARE NOT SAFE FOR USE WITH A SOLID FUEL APPLIANCE 3 Install the chimney following the manufacturer s instructions DO NOT DEVIATE FROM THESE INSTRUCTIONS 4 The chimney should extend a minim...

Страница 11: ... protector where the stove will be installed B Mark and cut a 3 diameter hole through the floor protector and flooring materials for the installation of the flexible duct C Attach the flexible duct to the air pipe opening then attach the pedestal to the bottom of the stove FIGURE 11 D Proceed with the normal freestanding installation For further information on safe stove installation send for a co...

Страница 12: ...e opening If the door is cast and the webbing is brass it may be a tight fit Make sure the webbing drops down completely NOTE The door may also be replaced if desired It also comes in the option of gold plated and cast black B BRASS TRIM PANELS 1 Mount top and side strips to trim panels with self tapping screws provided Leave approximately 1 at top edges of trim to be covered by corner brass If ne...

Страница 13: ...ter the heat shield on the back of the stove 2 Attach the heat shield to the stove using the screws provided Place the spacer between the heat shield and the stove back The screw will go through the spacer FIGURE 15 INSTALLING THE HEAT SHIELD 13 ...

Страница 14: ...ist refer to the Catalyst Troubleshooting Guide VII CATALYTIC COMBUSTORS This catalystic heater may be equipped with a temperature probe to monitor catalyst operation Proper functioning combustors typically maintain temperatures in excess of 500 degrees F and often reach temperatures in excess of 1000 degrees F If catalytic temperatures are not in excess of 500 degrees refer to the Catalyst Troubl...

Страница 15: ...rational temperature or the stove door being opened too quickly Glowing stove parts may be attributed to running the stove too hot excessive amounts of wood a high draft reduce when temperatures become too excessive a glowing combustor this is normal during first 1 3 of burn cycle or a chimney fire close inlet air and outlet dampers completely if this does not help vacate home and call the fire de...

Страница 16: ...lysts not in metal housing should be wrapped with 1 16 gasketing before installing Locate the catalysts from the front of the damper housing Re install the sealing D New gasketing should be installed to allow for a seal between the damper housing and the firebox top This may be done by putting a layer of gasketing around the top where the housing is located In both cases the use of an adhesive to ...

Страница 17: ...ut to keep your home comfortable CAUTION DO NOT UNPLUG YOUR BLOWER WHILE THE STOVE IS IN OPERATION CAUTION THE ASH PAN DRAWER MUST BE CLOSED WHEN THE STOVE IS IN OPERATION VIII OPERATION CAUTION START UP AIR LOCATED UNDER THE DOOR MAY ONLY BE OPENED DURING THE BUILDING OF THE FIRE 5 MIN MAX DO NOT USE DURING NORMAL OPERATION 3 REFUELING THE STOVE A Before attempting to add fuel to the stove OPEN t...

Страница 18: ...ly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining The chimney connector and chimney should be inspected at least twice yearly during the heating season to determine if a creosote buildup has occurred If c...

Страница 19: ...ective parts will be repaired or replaced at the manufacturer s option Parts which are returned to Appalachian Stove and Fabricators Inc within 30 days of purchase and found to be defective on inspection will be replaced without charge for the new part After 30 days parts covered by the warranty will be repaired or replaced free with the exception of freight charges which become the responsibility...

Страница 20: ......

Отзывы: