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Proper operation of the 4N1-XL stove will help to 
ensure safe, efficient heating. Review these operating 
instructions.

1. FUEL SELECTION
The 4N1-XL is designed to burn natural wood only. 
Higher efficiencies and lower emissions generally result 
when burning air dried seasoned hardwoods, as 
compared to softwoods or to green or freshly cut 
hardwoods. DO NOT BURN THE FOLLOWING: 
treated wood, coal, garbage, solvents, colored papers, or 
trash. Burning these may result in the release of toxic 
fumes and may poison or render the catalytic ineffective. 
Burning coal, cardboard, or loose paper can produce 
soot, or large flakes of char or fly ash that can coat the 
combustor, causing smoke spillage into the room, 
thereby rendering the combustor ineffective.

2. BUILDING AND MAINTAINING A FIRE
(A) Open the damper fully by pulling the damper 
control panel all the way out.
(B) Place a base of crumpled uncolored newspaper in the 
bottom of the stove. Lay pieces of kindling on top of the 
newspaper and light it.
(C) As the kindling begins to burn, add several larger 
pieces of wood until the fire is burning well. At this 
point, regular size logs may be added.

NOTE: Until the fire is burning well, leave the draft 
controls in the door fully open.
NEVER USE GASOLINE, GASOLINE TYPE 
LANTERN FUEL, KEROSENE, CHARCOAL, 
LIGHTER FLUID, OR SIMILAR LIQUIDS TO START 
OR “FRESHEN UP” THE FIRE. KEEP ALL SUCH 
LIQUIDS FAR AWAY FROM THE WOODSTOVE 
WHILE IT IS IN USE.

(D) For a stove equipped with a catalytic combustor, the 
damper must be fully closed after the fire is burning well.
(E) Regulate the heat output of the stove by adjusting 
the draft controls to allow a larger fire and vice versa. A 
short period of experimentation with the control 
settings will allow you to regulate the heat output to 
keep your home comfortable.

CAUTION: DO NOT UNPLUG YOUR BLOWER 
WHILE THE STOVE IS IN OPERATION.

CAUTION: THE ASH PAN DRAWER MUST BE 
CLOSED WHEN THE STOVE IS IN OPERATION.

VIII. OPERATION

CAUTION: START UP AIR LOCATED UNDER THE 
DOOR MAY ONLY BE OPENED DURING THE 
BUILDING OF THE FIRE (5 MIN. MAX). DO NOT 
USE DURING NORMAL OPERATION. 

3. REFUELING THE STOVE
(A) Before attempting to add fuel to the stove, OPEN 
the damper control fully by pulling it all the way out. 
This allows the chimney to carry away the additional 
smoke that occurs when the door is open.
(B) DO NOT OVERLOAD THE STOVE. Normally, 
three or four logs will provide heat for several hours. 
Never operate this stove where portions glow red hot.

4. ACHIEVING CATALYST LIGHT OFF FROM A 
COLD START
The temperature in the stove and the gasses entering the 
combustor must be raised to between 500 and 700 
degrees F. for catalytic activity to be initiated. During the 
startup of a cold stove, a medium to high firing rate 
must be maintained for about 20 minutes. This assures 
that the stove, catalyst and fuel are all stabilized at the 
proper operating temperatures. Even though it is 
possible to have gas temperatures reach 600 degrees F. 
within two to three minutes after the fire is started, if 
the fire is allowed to die down immediately, it may go 
out, or the combustor may stop working. Once the 
combustor starts working, heat generated by burning 
smoke will keep it working.

5. ACHIEVING CATALYST LIGHT OFF WHEN 
REFUELING
During the refueling and rekindling of a “charcoal 
phase” fire, operate the stove at a medium or high firing 
rate for about 10 minutes to ensure that the catalyst 
reaches approximately 600 degrees F.

It is important to periodically monitor the operation of 
the catalytic combustor to ensure that it is functioning 
properly and to determine when it needs to be replaced. 
A non-functioning combustor will result in a loss of 
heating efficiency and an increase in creosote emissions. 

Содержание 30 CD

Страница 1: ...lachian s Trailmaster 4N1 XL INSTALLATION AND OPERATION PROCEDURES FACTORY BUILT FIREPLACE INSERT FREESTANDING RESIDENTIAL MOBILE HOME MODELS MASONRY FIREPLACE INSERT 2001 Appalachian Stove Fabricators Inc ...

Страница 2: ...ng Catalyst Light Off From a Cold Start 17 5 Catalyst Light Off When Refueling 17 TABLE OF CONTENTS IX Maintenance 18 1 Ash Removal 18 2 Care of the Glass 18 3 Chimney Care 18 4 Stove Finish 18 5 Blower Care 18 6 Door Gasket Replacement 18 7 Motor Maintenance 18 X Safety 19 XI Limited Warranty 19 Thank you for purchasing the Model Trailmaster 4N1 XL stove Appalachian Stove welcomes you to the grow...

Страница 3: ...n a more thorough and cleaner burn 8 Warm air deflector on the top stove edge directs heated air downward and across the floor for maximum comfort 9 Sliding damper helps increase heat extraction by controlling the escape of hot combustion gasses and smoke The sliding damper is opened by pulling the control handle out and closed by pushing the handle in The damper may be left in any intermediate po...

Страница 4: ...ulation D Top Trim Panel 1 E Side Trim Panels 2 F Refractory Box Liner firebrick G Assembly Screws H Ash Pan I Damper Spring J Optional Webbing 2 FIREPLACE DIMENSIONS Refer to FIGURE 2 to determine the minimum dimensions necessary to install the 4N1 XL stove FIGURE 2 FIREPLACE DIMENSIONS MINIMUM A B C 22 1 2 26 1 2 15 Depth at height of stove FIGURE 1 STOVE COMPONENTS 4 ...

Страница 5: ...r protective materials on the floor and hearth to protect against possible damage C Remove ashes and thoroughly clean the firebox floor D Remove the damper plate if possible or block it open using non combustible materials such as brick or rock E Inspect the interior of the firebox and flue for possible deterioration of mortar joints loose bricks and excessive creosote buildup NOTE If the flue is ...

Страница 6: ...VE DIRECT CONNECTED IF PREFERRED OR NECESSARY DIRECT CONNECT KIT INSTRUCTIONS 1 Using the self tapping screws 4 drill four holes in the stove to connect the boot 2 Connect the flexible pipe to the top of the boot 3 In some cases the stove may need to be tilted slightly backward in order to insert the flexible pipe through the throat of the flue 4 Wrap insulation around the pipe that is visible fro...

Страница 7: ...r Spring 2 CLEARANCE TO COMBUSTIBLES AND NON COMBUSTIBLES The 4N1 XL stove MUST be installed with adequate clearance from combustible surfaces to assure safe operation Refer to FIGURE 6 to determine the applicable clearances for your installation Rear and side wall clearances depend on two factors 1 Composition of the wall structure combustible or non combustible materials 2 Type of stove pipe use...

Страница 8: ...d so that the air flows to the rest of the home in as straight a line as possible B Indicate the approximate penetration point of the chimney structure Avoid roof areas such as valleys ridges dormers and hips C Position the floor protector where the installation is to be made see the clearance specifications in SECTION II D Attach the freestanding leg kit to the stove and place in position on the ...

Страница 9: ...used to connect the stove to the flue whether masonry or factory built must be a minimum of 24 gauge blue or black steel CAUTION DO NOT USE A GALVANIZED PIPE 2 Secure every pipe joint with three or more separate metal screws to prevent accidental separation 3 If an elbow is installed the horizontal section of the stove pipe should slope 1 4 per foot of run toward the stove to allow creosote to dri...

Страница 10: ...ney penetration point 2 The Appalachian Stove must be connected ONLY to UL listed class HT all fuel burning heating appliance chimneys CAUTION SOME CHIMNEYS ARE AVAILABLE WITH UL LISTING THAT ARE NOT CLASS HT AND ARE NOT SAFE FOR USE WITH A SOLID FUEL APPLIANCE 3 Install the chimney following the manufacturer s instructions DO NOT DEVIATE FROM THESE INSTRUCTIONS 4 The chimney should extend a minim...

Страница 11: ... protector where the stove will be installed B Mark and cut a 3 diameter hole through the floor protector and flooring materials for the installation of the flexible duct C Attach the flexible duct to the air pipe opening then attach the pedestal to the bottom of the stove FIGURE 11 D Proceed with the normal freestanding installation For further information on safe stove installation send for a co...

Страница 12: ...e opening If the door is cast and the webbing is brass it may be a tight fit Make sure the webbing drops down completely NOTE The door may also be replaced if desired It also comes in the option of gold plated and cast black B BRASS TRIM PANELS 1 Mount top and side strips to trim panels with self tapping screws provided Leave approximately 1 at top edges of trim to be covered by corner brass If ne...

Страница 13: ...ter the heat shield on the back of the stove 2 Attach the heat shield to the stove using the screws provided Place the spacer between the heat shield and the stove back The screw will go through the spacer FIGURE 15 INSTALLING THE HEAT SHIELD 13 ...

Страница 14: ...ist refer to the Catalyst Troubleshooting Guide VII CATALYTIC COMBUSTORS This catalystic heater may be equipped with a temperature probe to monitor catalyst operation Proper functioning combustors typically maintain temperatures in excess of 500 degrees F and often reach temperatures in excess of 1000 degrees F If catalytic temperatures are not in excess of 500 degrees refer to the Catalyst Troubl...

Страница 15: ...rational temperature or the stove door being opened too quickly Glowing stove parts may be attributed to running the stove too hot excessive amounts of wood a high draft reduce when temperatures become too excessive a glowing combustor this is normal during first 1 3 of burn cycle or a chimney fire close inlet air and outlet dampers completely if this does not help vacate home and call the fire de...

Страница 16: ...lysts not in metal housing should be wrapped with 1 16 gasketing before installing Locate the catalysts from the front of the damper housing Re install the sealing D New gasketing should be installed to allow for a seal between the damper housing and the firebox top This may be done by putting a layer of gasketing around the top where the housing is located In both cases the use of an adhesive to ...

Страница 17: ...ut to keep your home comfortable CAUTION DO NOT UNPLUG YOUR BLOWER WHILE THE STOVE IS IN OPERATION CAUTION THE ASH PAN DRAWER MUST BE CLOSED WHEN THE STOVE IS IN OPERATION VIII OPERATION CAUTION START UP AIR LOCATED UNDER THE DOOR MAY ONLY BE OPENED DURING THE BUILDING OF THE FIRE 5 MIN MAX DO NOT USE DURING NORMAL OPERATION 3 REFUELING THE STOVE A Before attempting to add fuel to the stove OPEN t...

Страница 18: ...ly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining The chimney connector and chimney should be inspected at least twice yearly during the heating season to determine if a creosote buildup has occurred If c...

Страница 19: ...ective parts will be repaired or replaced at the manufacturer s option Parts which are returned to Appalachian Stove and Fabricators Inc within 30 days of purchase and found to be defective on inspection will be replaced without charge for the new part After 30 days parts covered by the warranty will be repaired or replaced free with the exception of freight charges which become the responsibility...

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