Apollo AGB50MKA37RXF6 Скачать руководство пользователя страница 59

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11.9 Adjusting the steering head bearing play

11.10 Greasing the steering head bearing

Preparatory work

• Raise the motorcycle with a lift stand.

Main work

• Pull fuel tank breather 1 out of the steering stem.

• Loosen screws 2.

• Loosen nut 3.

• Using a plastic mallet, tap lightly on the upper triple fork to

remove any tensions.

• Tighten the screw 4.

• Tighten the screw 2.

• Tighten the screw 3

Guideline

Screw, top triple clamp M8 22 Nm (16 lbf ft)

• Put the fuel tank 1 vent in place in the fork tube.

Finishing work

• Check the bearing clearance of the steering head. ( .58)

• Remove the motorcycle from the lift stand.

Remove the lower triple clamp. ( .56)

• Install the lower triple clamp. ( .56)

Содержание AGB50MKA37RXF6

Страница 1: ...USER MANUAL MINI RXF 55...

Страница 2: ...levant Directives of EEC if applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specificat...

Страница 3: ...structions contained within this manual Apollo continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the...

Страница 4: ...plate Apollo recommends that all beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust manifold to limit the power available whil...

Страница 5: ...are non binding Apollo specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without speci...

Страница 6: ...ult in death or serious injury A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a danger to the environment All work marked with this sy...

Страница 7: ...THE BRAKE FLUID LEVEL OF THE FRONT AND REAR BRAKES p 44 9 3 ADDING FRONT AND REAR BRAKE FLUID p 45 9 4 CHECKING THE FRONT AND REAR BRAKE LININGS p 47 9 5 CHANGING THE FRONT AND REAR BRAKE LININGS p 47...

Страница 8: ...G THE ENGINE OIL AND OIL FILTER CLEANING THE OIL SCREENS p 70 12 9 ADDING ENGINE OIL p 72 13 ELECTRICAL SYSTEM p 73 13 1 REMOVING THE BATTERY p 73 13 2 INSTALLING THE BATTERY p 73 14 CLEANING CARE p 7...

Страница 9: ...om your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Apollo dealer 1 1 Canada 9 1 2 Reference Standard EN16029 Zhejiang Apollo Motorcycle Manufa...

Страница 10: ...e first ride and keep the vent tube clear off 3 4 5 ATTENTION Ceci est un tuyau de mise l air Il faut couper le lien en plastique avant de d marrer le moteur Ce tuyau ne doit jamais tre bouch 6 OFF 10...

Страница 11: ...cturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date This is an engine...

Страница 12: ...12 5 OFF 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Details p 14...

Страница 13: ...dard EN16029 Zhejiang Apollo Motorcycle Manufacturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Eng...

Страница 14: ...ive gear 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi Use from 3 years old Operation of this motorcycle by children under the age of 3 increase the risk of severe injury or death Adult supe...

Страница 15: ...tion avoid ride in a space that can be accessed by other people You must take into account the level of vibration excess of your vehicle at the level of the members higher and your entire body As a sa...

Страница 16: ...facturer CO Ltd Jinyan hill Industrial Are Quanxi Town Wuyi City ZHejiang Province China Product off road dirt bike Rated Power kW Displacement CC Model Engine Vehicle Mass kg VIN Date Engine Engine v...

Страница 17: ...erator should know the following requirements be fore riding this motorcycle The motorcycle may only be used in closed off areas remote from public road traffic The vehicle has various information and...

Страница 18: ...t Many accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering insufficient lean angle fo...

Страница 19: ...xide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREAT MEN...

Страница 20: ...d tested and approved by Apollo for use on your vehicle Many companies with no connection to Apollo manufacture parts and accessories or offer other modifications for Apollo vehicles Apollo is not in...

Страница 21: ...ay attempt to lift the motorcycle or the motorcycle may become unstable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limi...

Страница 22: ...ged or worn parts After you complete the repair or service work check the operating safety of the vehicle If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur...

Страница 23: ...IEW OF VEHICLE 3 1 View of vehicle front left example 1 Handbrake lever rear p 25 2 Filler Cap p 27 3 Choke p 28 4 Engine Number 5 Side stand p 28 6 Fuel tap p 28 7 Air box p 63 Engine Number 1 6 2 7...

Страница 24: ...24 3 2 View of vehicle rear right example 1 Handbrake lever front p 25 2 Kill switch p 25 3 Bougie 4 Start Button p 26 5 Chassis number Num ro de chassis 4 2 1 3 5...

Страница 25: ...brake is operated by the handbrake handle The throttle grip 1 is fitted on the right side of the handlebar Kill switch 1 is fitted on the left side of the handlebar Possible states Kill switch in bas...

Страница 26: ...e handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the en gine is started and stops when the engine is switched off This key 1 does a ge...

Страница 27: ...n flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the...

Страница 28: ...lows to the carbure tor Normal riding is done with the lever in this position Choke 1 is fitted on the left side of the carburetor Activating the choke function frees a drill hole in the carburetor th...

Страница 29: ...29 When you are riding side stand 1 must be folded up 2 2 1...

Страница 30: ...erate the vehicle wi thout supervision Make it clear to your child that he or she may only drive at speeds commensurate with the child s riding abilities and the road conditions Do not ask too much of...

Страница 31: ...nst access by unauthorized persons When using your motorcycle remember that others may feel disturbed by excessive noise Pay special attention to the safety warnings and injury risks To give your chil...

Страница 32: ...y full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle acceleration should be followed with a substantial rest period for the engine To allow...

Страница 33: ...rs 70 During the first 5 operating hours 100 Avoid fully opening the throttle If any engine trouble should occur during the engine break in period immediately have a Apollo dealer check the vehicle Du...

Страница 34: ...sion 64 Wheels Check the tire condition 51 Check the tire air pressure 52 Check the spoke tension 52 Air filter Check the air filter 63 Controls Check the settings of all controls and ensure that they...

Страница 35: ...filled with fresh fuel the engine starts immediately 6 3 Riding First gear is used for starting off and for steep inclines Danger of accidents If you change down at high engine speed the rear wheel b...

Страница 36: ...nger themselves and others Danger of burns Some vehicle components become very hot when the vehicle is operated Do not leave the vehicle unattended if the engine is running Protect the vehicle against...

Страница 37: ...efueling Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you...

Страница 38: ...dealers are trained and equipped to perform these particular services Failure to properly maintain the vehicle or performing maintenance activities incorrectly may increase your risk of injury or deat...

Страница 39: ...smooth operation Check play of steering head bearing 58 Grease the steering head bearing 59 8 Wheels Check the tire condition 51 Check the tire air pressure 52 Check the wheel bearing for play Check...

Страница 40: ...OR EVERY 80 HOURS 11 Various Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the cables for damage and routing without sharp bends Chec...

Страница 41: ...ck absorber and then the fork For optimal motorcycle riding characteristics and to avoid damage to forks shock absorbers swingarm and frame the basic settings of the suspension components must match t...

Страница 42: ...Youcanestablishwhetherornottheshockabsorberspringissuitableforyourchild sweightbychecking the riding sag The static sag must be correctly adjusted before the riding sag can be determined The dust pro...

Страница 43: ...dlebar and handlebar clamps and tighten screws 1 to 29 Nm The gap between the handlebar support and handlebar clamps should be the same size in the front and in the rear 8 4 How to change the handleba...

Страница 44: ...an the specified value Change the front brake discs Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or de...

Страница 45: ...e fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Apollo workshop will be glad to help Preparatory work Check the front and rear brake linings 47...

Страница 46: ...2 3 1 Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in com pliance with the applicable regulat...

Страница 47: ...s 47 Check the brake linings for damage and cracking If damage or cracking is visible Change the front brake linings 47 Remove cotter pins pull out pin and remove the brake li nings Clean the brake ca...

Страница 48: ...ert pin and mount cotter pins Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Add brake fluid up to the level 45 Always...

Страница 49: ...wear If the wheel bearing is damaged or worn Change the front wheel bearing Insert the spacers 3 the longest one must be on the disc side Position the front wheel and insert the wheel spindle who must...

Страница 50: ...protect them against damage Remove nut 1 Remove chain adjuster 2 Withdraw wheel spindle 3 only enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove...

Страница 51: ...heck the chain tension 64 Tighten nut 4 Guideline Nut rear wheel spindle M12 76Nm 56 lbf ft Operate the foot brake lever repeatedly until the brake li nings are in contact with the brake disc and ther...

Страница 52: ...old The spokes break due to being overloaded if they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become l...

Страница 53: ...m the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the shaft seal rings behind can start to leak Danger of accidents Oil or grease on the brake dis...

Страница 54: ...and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount and tighten screws 3 11 3 Installing the fork protector 11 4 Removing the fork legs...

Страница 55: ...ft Tighten screws 2 Guideline Screw bottom triple clamp M8 22 Nm 16 lbf ft Position the brake caliper put the screws 3 in place and tighten Guideline Front brake caliper screw M6 7 Nm 5 1 lbf ft Allo...

Страница 56: ...Remove the nut 3 Take out the upper steering head bearing Remove protective ring Remove the lower triple clamp with the steering stem Main work Clean the bearings and sealing parts check for damage an...

Страница 57: ...ottom triple clamp M8 15 Nm 11 1 lbf ft Tighten the screws 3 1 Guideline Nut steering head M22 10 Nm 7 4 lbf ft Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten the screws 6 Guideline Scr...

Страница 58: ...steering head bearing If there is noticeable play present Adjust the steering head bearing play 59 Move the handlebar to and fro over the entire steering range The handlebar must be able to move easi...

Страница 59: ...3 Using a plastic mallet tap lightly on the upper triple fork to remove any tensions Tighten the screw 4 Tighten the screw 2 Tighten the screw 3 Guideline Screw top triple clamp M8 22 Nm 16 lbf ft Pu...

Страница 60: ...move screw 1 Unhook the start number plate from the brake line and remove it Attach the start number plate to the brake line Position the start number plate Holding lugs 1 engage in the fender Mount a...

Страница 61: ...e without blocking the rear wheel Secure the rear wheel in this position Remove screw 4 push splash protector 5 to the side and remove the shock absorber 1 4 2 3 1 2 5 11 16 Installing the shock absor...

Страница 62: ...Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Install the rear wheel 51 Finishing work Remove the motorcycle from the lift stand Remove the screw 1 bellow the seat 1 11 18 Mounting the seat Hook t...

Страница 63: ...a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Do not clean the air filter with fuel or petroleum since these substances attack the foam...

Страница 64: ...tenance Preparatory work Raise the motorcycle with a lift stand Main work Clean the chain regularly and then treat with chain spray 11 24 Checking the chain tension Danger of accidents Incorrect chain...

Страница 65: ...ork Raise the motorcycle with a lift stand Check the chain tension 64 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension...

Страница 66: ...in pins is in line with or below the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on th...

Страница 67: ...aratory work Turn the knurled screw on the fuel tap all the way clockwise Main work Check the throttle cable routing The throttle cable must be routed to the carburetor between the handle bar and the...

Страница 68: ...e throttle cable 68 Danger d intoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use...

Страница 69: ...mponents are subject to increased wear caused by engine vibration Wear can result in malfunctioning Danger d intoxication Exhaust gases are toxic and inhaling them may result in unconsciousness and de...

Страница 70: ...s the middle of oil gauge or oil sight If the engine oil does not reach the middle of the level viewer A Add engine oil 72 Condition The engine is at operating temperature Check the engine oil level T...

Страница 71: ...and fill up with engine oil Motor oil 0 7L SAE 10W40 Too little engine oil or poor quality engine oil results in premature wear of the engine Install and tighten the oil filler plug with O ring 2 Sta...

Страница 72: ...engine oil or poor quality engine oil results in premature wear of the engine For optimal performance of the engine oil do not mix different types of engine oil Danger d intoxication Exhaust gases ar...

Страница 73: ...acket Guideline Other chassis screws M6 10 Nm 7 4 lbf ft Connect the red positive cable to the battery Guideline Battery pole screw M5 2 5 Nm 1 84 lbf ft Connect the black negative cable to the batter...

Страница 74: ...eaner and then clean with a paintbrush After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the plug from the exhaust system Push back the protection caps of the...

Страница 75: ...a longer period perform the following steps or have them performed Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Danger of poisoning Fuel is poisono...

Страница 76: ...76 Remove the battery 73 Retirer la moto du socle r glable Perform inspection and maintenance operations before each start up Perform a road test...

Страница 77: ...not speed up The carburetor is flowing over be cause the float needle is dirty or worn Check set the carburetor components Loose carburetor jets Check set the carburetor components Fault in ignition...

Страница 78: ...02 0 04mm Exhaust at 20 C 68 F 0 02 0 04mm Crankshaft bearing 2 cylinder roller bearing Piston Aluminum cast Clutch Multidisc clutch in oil bath Gearbox 1 gear Transmission ratio 1re vitesse 1 107 2e...

Страница 79: ...ng brake calipers Diameter of brake discs Front 170 mm Rear 170 mm Brake discs wear limit 2 2 mm 0 087 in Tire air pressure off road 1 0 bar 15 psi Secondary ratio Chain SF420 Rear sprockets available...

Страница 80: ...80 NOTES...

Страница 81: ...81 NOTES...

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