Apache Apache RTR180 Скачать руководство пользователя страница 21

 

 

   

 

 

 

   

 

 

 

   

 

 

 

 

 

 

 

    

   

    

 

      

1.

 

Cylinder block : M7011310

 

 

 

 

 

    

   

    

 

      

 

 

 

 

    

   

    

 

      

2.

 

Cylinder bore dia increased from 62 mm 62.5

 

.

 

 

 

     

 

 

     

 

       

3.

 

Can be identified by "casting boss"

 

 

 

 

 

     

 

 

     

 

       

4.

 

Not interchangeable with Existing Apache RTR 160 cc vehicles

 

 

 

     

 

 

     

 

       

5.

 

Cylinder block & Piston kit will be serviced in spares under

 

 

 

     

 

 

     

 

       

 

part No.N9323000

 

 

 

 

 

     

 

 

   

 

 

       

 

 

 

 

 

 

     

Casting boss

 

 

       

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     

   

     

 

       

   

 

 

 

 

     

 

 

     

 

       

 

PISTON KIT

 

 

 

 

   

 

 

 

   

 

 

 

     

 

 

 

 

    

   

    

 

      

1.

 

Piston Kit std : N9020140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

   

    

 

      

2.

 

Piston dia increased to   uit increa

.

ed bore dia of 180 cc

 

 

 

     

 

 

   

 

 

       

 

cylinder block.

 

 

 

 

 

     

 

 

     

 

       

3.

 

Piston crown top surface (Top position) edge is changed from

 

 

 

     

 

 

     

 

       

 

taper to flat.

 

 

 

 

 

     

 

 

     

 

       

4.

 

Not interchang  able with Existing Apache / RTR 160 cc

 

 

 

     

 

 

     

 

       

 

vehicles.

 

 

 

 

 

     

 

 

     

 

       

5.

 

Ring set piston will be serviced under part No. 

N9020150

 

 

 

     

 

 

     

 

       

6

.

 Ring set can be  dentified by 

"USHA 50"

 engraved on

 

 

 

     

 

 

   

 

 

       

 

the top surface of both the rings.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

   

    

 

     

 

 

 

 

 

     

 

 

     

 

     

CAR  URETTOR ASSEMBLY

 

 

 

 

 

   

 

 

 

   

 

 

 

     

 

 

 

 

 

 

     

   

     

       

   

 

 

 

 

    

   

    

     

   

 

 

 

 

     

 

 

   

Red in

 

       

1.

 

Carburettor Assembly : N9041400

 

 

 

 

 

     

 

 

   

colour

 

 

     

 

 

 

 

   

 

 

 

   

 

     

2.

 

New Part to match increased engine capacity (180 cc)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     

 

 

     

 

       

3.

 

Not interchangeable to RTR 160cc.

 

 

 

 

 

   

 

 

 

 

 

   

 

4.

 

For Child Part details refer Page No 5 of this manual.

 

 

 

     

N9041400

 

 

 

 

 

     

 

 

    

   

    

 

     

   

 

 

 

 

     

 

 

     

 

       

   

 

 

 

 

     

 

 

     

 

     

PIPE COMPLETE INTAKE

 

 

 

 

 

   

 

 

 

   

 

 

 

     

 

 

 

 

 

     

 

 

     

       

1. 

Pipe complete intake : M7040730

 

 

 

 

 

  

New

     

  

Old

 

  

 

 

 

 

     

 

 

     

 

       

2.

 

ID increased to suit increased capacity (180 cc). No change in

 

 

 

     

 

 

     

 

       

 

ID at carburettor clamping area

 

 

 

 

 

     

 

 

     

 

       

3.

 

The modified part can be used with existing RTR

 

 

 

 

     

 

 

     

 

       

 

160cc vehicles and hence no change in part number.

 

 

 

     

 

 

     

 

       

 

However the old part available at dealership

 

 

 

 

     

 

 

     

 

       

 

under same part number must be used only for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

Smaller OD

 

 

 

 

RTR 160 cc. Do not use the old Part in RTR 180 cc.

 

 

 

 

Bigger OD

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

 

Only new part will be serviced in spares.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

   

    

 

      

   

 

 

 

 

    

   

    

 

      

 

-14-

 

 

 

 

 

 

 

 

 

 

10.  PARTS CHANGE DETAILS 

CYLINDER BLOCK 

Содержание Apache RTR180

Страница 1: ...SER INF MAN APACHE RTR Revision 3...

Страница 2: ...on available at the time of printing TVS MOTOR COMPANY LIMITED reserves the right to mak changes at any time without prior notice and without incurring any obligation whatsoever No part of this public...

Страница 3: ...NTENANCE TUNE UP PROCEDURE 5 3 5 SERVICING OF ENGINE 4 FUEL LUBRICATION AND EXHAUST SYSTEM 6 5 ELECTRICAL SYSTEM 6 6 CHASSIS 7 to 9 7 SERVICE INFORMATION 10 8 FREE PAY SERVCES WARRANTY 10 9 PRE DELIVE...

Страница 4: ...kl can remove the flap rear fender mud flap rear from the rear fender assembly The flap rear fender can be assembled back during rains or whenever required The Flap rear fender will be sent separately...

Страница 5: ...lter element Oil filter Wire mesh and micronic paper filter Lubrication system Forced wet sump Compression ratio 9 5 1 Maximum power in kW 12 52 17 bhp 8500 rpm Maximum torque 15 5 Nm 6500 rpm Maximum...

Страница 6: ...DC twin electrode Battery type 12V 9 Ah Body earthing Negative Generator Fly wheel magneto 12V 100W Head lamp Halogen HS 12V 35 35W Position lamp 12V 4W x 2 Tail lamp Brake lamp LED indicators 0 5W 3...

Страница 7: ...rial no manufacturer Y ar code identifier identifier ENGINE NUMBER 1 The Engine serial number is engraved on the left side cran case near cylinder block Location same as Apache RTR 2 Eng ne type code...

Страница 8: ...procedures and instructions on the following refer Apache Service Manual SER MAN APACHE 01 Revision 0 August 2006 Page No 1 8 to 1 10 1 Running in p riod 2 Fuel and oil recommendations 3 Precautions a...

Страница 9: ...eding from brake system and brake fluid replacement Inspection of hose complete brake 12 Wheel assembly front rear 13 Inspection and adjustment of chain 14 Inspection of tyres and tyre pressure 15 Ins...

Страница 10: ...SAI 2 3 Part Numbers of Exclusive Child parts of carburettor Carburettor assembly N9041400 Ring jet needle N9322960 Jet needle N9322870 Piston valve N9322880 Mixture control screw MCS N9322940 Needle...

Страница 11: ...6...

Страница 12: ...Servicing of tubeless tyre 3 Removal and re assembly of Flap rear fender PUNCTURE REPAIRING PROCEDURE TUBELESS TYRES Unlike the normal tyre tube vehicles to repair a puncture in a Tubeless tyre the t...

Страница 13: ...ig 4 Insert the reaming tool and carefully ream the Puncture hole location at the marked area Ref fig 3 Step 4 Take the cold mending strip and insert it in the slot provided in the Strip inserting too...

Страница 14: ...moval of tubeless tyre is necessary using a tyre demounting machine to remove the tyre from the wheel rim Re assembly of the tyre also must be done in similar way using the tyre de mounting machine In...

Страница 15: ...8...

Страница 16: ...Step 1 Loosen and remove 1 no of reflector mounting nut A from the flap rear fender using 8 mm spanner Step 2 Loosen and remove 1 no of CRR pan head screw B from flap D rear fender bottom mounding usi...

Страница 17: ...losed end gap 2 nd 0 350 0500 0 7 Top 0 015 0 045 0 12 6 Ring groove clearance 2 nd 0 015 0 045 0 10 Top 0 8005 0 820 __ 7 Ring piston groove width 2 nd 0 8005 0 820 __ Top 0 775 0 790 __ 8 Ring thick...

Страница 18: ...s 2 2 Rider Pillion footrest rubber 2 3 Any other items 3 Fasteners Tightness 3 1 Front Axle Nut 3 2 Rear Axle Nut 3 3 Rear shock absorber mou ti g uts 3 4 Swing Arm Nut 3 5 Engine mounting bolts 3 6...

Страница 19: ...Fuel leak if any 5 7 Any abnormal Noise 6 Electrical check Engine running 6 1 Head lamp Parking lamp ON OFF 6 2 High beam Low beam Focus 6 3 Rear combination lamp Brake Tail LED 6 4 Speedo panel bulbs...

Страница 20: ...part available at dealership under old part number must be used only for RTR 160 cc Do not use the old Part in RTR 180 cc 7 Only new part will be serviced in spares MUFFLER COMPLETE 1 Muffler complet...

Страница 21: ...dentified by USHA 50 engraved on the top surface of both the rings CAR URETTOR ASSEMBLY Red in 1 Carburettor Assembly N9041400 colour 2 New Part to match increased engine capacity 180 cc 3 Not interch...

Страница 22: ...LY 1 Oil pump assembly N9080240 Step 2 New part 3 Oil pump capacity incr as d by 1 2 Litre per minute for better lubrication 3 Oil pump alone without the driven gear is not interchangeable with existi...

Страница 23: ...c vehicles CHASSIS HANDLE AR ASSEMBLY 1 Ha dlebar complete LH N9151400 Ha dlebar complete RH N9151390 2 Ha dle bar complete LH RH finish changed to black colour 3 Can be interchanged with existing RTR...

Страница 24: ...pip provid d the lower bracket complete 5 The modified part can be interchangeable with existing Apache RTR 160 vehicles 6 Only mod f ed part will be serviced in spares LEG ASSEM LY FRONT FORK 1 Leg...

Страница 25: ...vicing Cleaning lubrication the O Ring chain if necessary 4 Not interchangeable with existing RTR 160 vehicles CHAIN COVER 1 Chain cover N9091700 2 Chain cover is modified with releif cut to suit modi...

Страница 26: ...uminator N9222020 2 New part to suit new rear fender 3 Not interchangeable with existing RTR 160 vehicles WHEEL ASSEMBLY FRONT TUBELESS 1 Wheel assembly front N9112890 Alloy wheel front N9112860 Tyre...

Страница 27: ...mbly an be used 6 Valve Tubeless tyre will be servi ed under this part No N9112880 SAREE GUARD COMPLETE 1 Saree guard compl te N9221710 2 No Change in Part No 3 Saree guard is modified to new styling...

Страница 28: ...TVS MOTOR COMPANY Marketing Service Post Box No 4 Harita Hosur 635 109 Tamilnadu Tel 04344 276780 84 5 Lines Fax 04344 276878 277311...

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