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Antaeus AT 75 B, Руководство по эксплуатации

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Foreword

•

Thank you for choosing An

taeus

 hydraulic side gr

ip

 vibro

 

hammer!

•

The 

Antaeus side grip hammer 

is a

 new generation of pile driver

s

 

suitable for different geological conditions

 

and different pile types

.

•

W

e 

regularly update

 this Operation

 

Manual for you to have a

 

comprehensive understanding of this product.

•

The contents of this manual include how to install, maintain

,

 and

 

repair the piling machine correctly

.

 

 H

ow to use it safel

y and how to

 

perform

 the routine inspections and maintenance to

 

extend the

 

product 

life.

•

Please be sure to read this manual to prevent incorrect operation.

 

The  user  should  follow  the  contents  of  this  manual  for  technical

 

training  to  operate  correctly,  safely,  and  exert  its  best  working

 

condition. A

ntaeus

 

is 

not liable for any direct, indirect, incidental or

 

consequential damages arising out of the use that do not following this

 

Operation Manual.

•

Please record following information of the product:

 The vibrator S/N :

The model of the hydraulic Excavator vibro hammer :

 The model of the hydraulic power equipment:

Antaeus

 Side grip vibro hammer

Antaeus 

Machinery has various vibro 

hammer model

s

 , please refer to the 

technical parameters of this manual.

Th

e code means 

Antaeus 

Machinery 

improvement and upgrade edition.

Series

Model

Code

AT 75  B

P1

Содержание AT 75 B

Страница 1: ...2021 Operation Manual Side Grip Vibro Hammer...

Страница 2: ...us Foundation Equipment LLC Phone 206 495 7030 Email jwhite antaeusfoundationequipment com Website www antaeusfoundationequipmnt com 250 South Webster Ave Seattle Washington 98108 Mailing Address PO B...

Страница 3: ...e to read this manual to prevent incorrect operation The user should follow the contents of this manual for technical training to operate correctly safely and exert its best working condition Antaeus...

Страница 4: ...ded may result in serious injury damage or malfunction Warning Matters requiring special notification Notice In order to ensure safe operation please check the pile driver before any operation and reg...

Страница 5: ...19 4 2 Driving piles and extracting 20 4 3 Safety notification 23 Chapter 5 Safety rules 24 5 1 General description 24 5 2 Safety notification 25 5 3 Emergency handling 32 Chapter 6 Operation specifi...

Страница 6: ...ved as President of APE from 1990 until his departure in June of 2012 During this time at APE John received 40 patents related to pile driving and deep foundation machines John also set the world s re...

Страница 7: ...les with simple flexible well designed reliable performance and quiet operations The Antaeus Hydraulic Excavator Vibro hammer is powered by the excavator hydraulic power system without the need of ano...

Страница 8: ...inds of construction conditions The second setting vibration output is more powerful and could be applied for the hard soil layer Well Designed hydraulic system The product can be installed in all kin...

Страница 9: ...hydraulic motor 5 Clamp various types for all kinds of piles powerful hydraulic cylinder wear resistant tooth block strong casting body 6 Hydraulic oil system Special functions and features designed f...

Страница 10: ...1 1 2 3 4 5 6 7 8 9 10 P8...

Страница 11: ...1 4 Specification 1 4 1 Product Dimensions P9 102 12 inches 51 49 inches 50 23 inches...

Страница 12: ...30 360 30 Size mm 1320 1450 2550 1350 1490 2650 1350 1490 2650 2600 kg 3200 kg 3500 kg excavator class Mt 20 30 t 30 40 t 40 50 t applicable pile length m 6 12m 6 15m 6 18m P10 477 in lbs 564 in lbs 6...

Страница 13: ...l selection reference Model pile length 6m 9m 12m 15m 18m 55B 65B 75B The max pile pile length when the soil is soft The max pile pile length in common soil conditions P11 pile length 20ft 30ft 40ft 5...

Страница 14: ...ciples and application Antaeus high frequency hydraulic pile driving machine adopts vibration driving and extracting This hamm is very suitable for projects with short piles or medium length piles suc...

Страница 15: ...P13...

Страница 16: ...the machine before working every day The gear box will be very hot during operation do not touch it with your bare hands only use a heat gun to check heat Any revisions to this machine is not allowed...

Страница 17: ...If any problems please call the nearest Antaeus service branch 2 1 Choose an empty flat and clean ground for installation anyone who is not related to installation should keep keep some distance 2 2...

Страница 18: ...2 4 After installation lift the machine and make the gear box and Clamp vertical to the ground Frame clamp adaptor bottom grip P16...

Страница 19: ...s are clean with no pollutants inside the hose 2 6 Equip one electric control box for the piling machine install it in the cab fix the wire on the vice arm with film do not expose it to the elements 2...

Страница 20: ...sly Check if there is any abnormal movement any leaking or lose bolts 3 If the above movement is normal adjust the working speed of the engine add one pressure meter behind the clamp Operation clampin...

Страница 21: ...se attention to the screws between the vice arm and adapter make sure they are tight 3 Check if there is any wearing of clamp jaw and make sure the bolt on the fixed size jaw is tight 4 Check for any...

Страница 22: ...much as possible 2 Start the excavator adjust the excavator and side grip vibro Move the pile to the suitable piling position 3 Clamping After side rotating vibrate a few seconds let down pile close...

Страница 23: ...e the pile to the penetration position start vibration adjust boom and arm bucket cylinder take the piling machine to a horizontal position When the pile reaches the rope removing position stop the vi...

Страница 24: ...perate second stage vibration the rear end or one side end of excavator is allowed to cock up vibration and slow burst of 1 3 seconds 7 Pile shaking When the pile is pulled out and there is a lot of m...

Страница 25: ...the hammer while the pile is not in the ground as in the figure After extraction put the pile back to a destinated position 4 3 Safety notification 2 While in operation no personnel should stand unde...

Страница 26: ...ing if you want to transfer the pile driver and its oil flow configuration to other hydraulic excavators please contact Antaeus or the agent in advance Otherwise Antaeus will not be responsible for th...

Страница 27: ...disconnect the negative cable of the battery first Note After the pile driver stops some parts are in very high in temperature Direct touch with skin will cause serious scalding and injury Please pay...

Страница 28: ...P26...

Страница 29: ...enters the eyes it will cause great danger to the human body so please wear protective glasses and thick gloves 10 If elastomer are cracked please do not start the machine before replacing the them 11...

Страница 30: ...adjust the pile to prevent it from falling over or dropping and turn off the engine of the hydraulic excavator 7 When driving or pulling piles please do not exceed the maximum clamp load of the pile d...

Страница 31: ...6 For the continuous operation of the pile driver please take about 5 minutes as the standard for each pile on average and take 5 10 minutes off the long term operation of the pile driver will increas...

Страница 32: ...nd hearing protection 23 Do not adjust lubricate maintain or lift the machine off the ground while the machine is running 24 If you have any questions about weight specifications or machine performanc...

Страница 33: ...ke the motor park at the upper position As shown in the figure below 2 After operation the hammer shall be covered with a tarp to keep the pile driver free from wind and rain 3 For maintenance managem...

Страница 34: ...akage There is a risk of clamp pressure which can cause the pile to fall Always use auxiliary wire saftey rope during work C Stop working in case of any visual failure and use the horn on the excavato...

Страница 35: ...rotation controller is normal 9 Test whether the second vibration controller is normal 10 No load test 5 minutes 6 1 2 Vibration operation 1 Start the engine and increase the throttle slowly 2 Press t...

Страница 36: ...amage the motors bearing seals and reduce the service life of the equipment 6 1 3 Clamp operation 1 Close Clamps switch the clamping controller on the hydraulic cylinder extends and the clamp jaw bloc...

Страница 37: ...driver can turn left and right 2 Please be careful not to pull the external oil hose when rotating the machine it may break 3 The rotation speed has been set at the time of handover about 10 rpm Do n...

Страница 38: ...ted piling position Be careful to notice any personnel nearby 4 Position checking adjustment M o v e t h e s h e e t p i l e d o w n s l i g h t l y cooperate with the ground personnel to confirm that...

Страница 39: ...cond vibration setting When the pile driver force or the excavator power supply is not enough step on the second vibration setting to increase the vibrating speed when the sheet pile is driven to the...

Страница 40: ...ention to how long the hammer is under vibration Long vibration time will shorten the life of bearings oil seals and hydraulic motor Warning if a pile is at refusal do not overburden the machine to fo...

Страница 41: ...l regularly 7 1 2 Vibrator 1 Always confirm bolts are tight on the motor elastomers and hydraulic hoses everyday Any vibratory machine will see bolts loosen over time 2 Please check tighten and grease...

Страница 42: ...ducer Elastomer Motor tilt cylinder Please check bearing covers and side covers of gear box for any oil leaks The first gear oil to be done after 200 hours Weekly inspection and monthly replacement sh...

Страница 43: ...any sand and soil off the clamp jaws 4 Check the rings at the end of the axle pins have come loose When the fixing ring come loose the axle pin may drop 5 Confirm the hydraulic cylinder link pin and t...

Страница 44: ...n the electronics 4 Look for any broken wires at all times 7 1 6 The hydraulic oil hose and oil control valve 1 Check the hydraulic hoses prior to each use 2 Check hydraulic fittings for any leaks for...

Страница 45: ...ck item daily weekly monthly 3month 6month yearly 1 The loosening of bolt screw or cracked parts 2 Cracking and wear of pins and axles 3 gearbox oil level 4 elastomer cracks or damage 5 Oil leaking in...

Страница 46: ...rom the gear box 14 Lack of lubricant lube of pins and spin axis 15 The oil quantity dirty and motor displacement of the vibrator 16 Replacement of the engine oil 17 Wear of the hydraulic motor bearin...

Страница 47: ...the elastomers are damaged Check the wear of the Jaw Check whether the pin bolts are loose Check whether the shaft bolts are loose Check whether elastomer bolts are broken 7 3 Self inspection measure...

Страница 48: ...clamp plate should be tight check the oil level of gear box Oil level should be in center of sight glass P46...

Страница 49: ...cement If much higher than than normal the sealing of hydraulic motor may be broken 4 Cracking and damage of elastomer Visual inspection Not cracked or broken Replace 5 Leaking of hydraulic hoses and...

Страница 50: ...hould be about the same temp Replace 15 Hydraulic motor bearing wear and seal issue Visual inspection of displacement of motor oil unusual sound or temperature Not leaking Normal relief oil flow Repla...

Страница 51: ...Diagram electric resource left tilt right tilt clamp open clamp close left rotation right rotation vibration vibration clamp close indadicate clamp close clamp open left tilt right tilt left rotation...

Страница 52: ...Chapter 10 Hydraulic Diagram P50...

Страница 53: ...e damage during use Replacement or repair parts of a product installed during the warranty period shall have a warranty period only for the remainder of the warranty period if the parts are the origin...

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