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ANSIMAG K+1516, Инструкция по установке и обслуживанию

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5 

 
 

EC Declaration of Conformity 

Manufacturer: 

Sundyne Corporation 

Details of Equipment: 

 

Model 

Prefix 

Alternative Model 

Description 

Description 

Harmonized Standards applied in order 

to verify compliance to the Directive 

KF 

KF 

K 
K 

KM 
KM 

KV 
KV 
KP 
KP 

ALA (PR, PS, QS, QT Couplings) 

ALI (PR, PS, QS, QT Couplings) 

ALA (A, B,C Couplings) 

ALI (A, B, C Couplings) 

ALA (AA, AB Couplings) 

ALI (AA, AB Couplings) 

VALA 

VALI 

SPALA 

SPALI 

Magnetic Drive 

Sealless 

Centrifugal Pumps 

MACHINERY DIRECTIVE 98/37/EEC: 
EN 292-1 Safety of Machinery - Basic Concepts, 
general principles of design. 
EN 292-2/A1 Technical principles and  
specifications (and amendment 1). 
EN 809 Pumps and pump units for liquids – 
Common Safety Requirements. 
 
ATEX DIRECTIVE 94/9/EC: 
EN 13463-1 Non-Electrical equipment for   
potentially explosive atmospheres. 
Part 1: Basic method and requirements. 
EN 13463-5 Non-electrical equipment 
Part 5: Protection by constructional safety ‘c’. 

Directives to which the above equipment 
complies to: 

Machinery Directive 

Directive relating to Machinery (98/37/EC) 

 
ATEX Directive 

Directive on equipment and protective systems 
intended for use in potentially explosive 
atmospheres (94/9/EC) 

Group II Categories 2 and 3 (gas) 

Notified body: 

Intertek Testing and Certification Ltd 

Intertek House 
Cleeve Road, Leatherhead, 
Surrey, KT22 7SB 
UK

 

Certification Numbers: 

ITS03ATEX11180 

ATEX Technical Construction File 
Number: 

ATEX-ANSIMAG-001 

Year in Which CE Mark was affixed: 

1996 

 
We certify that Plastic Lined magnetically driven bareshaft, close-coupled, and separately mounted 
pumps manufactured by the Sundyne Corporation meet the requirements of the above Directives, 
when installed, operated and maintained in accordance with our published Installation and Operating 
Manual. Plastic Lined magnetic drive pumps must not be put into service until all the conditions 
relating to safety noted in these documents have been met. 
 

Authorised Signatories on behalf of Sundyne Corporation:

 

Name: 

Jeff Wiemelt 

Position: 

Vice President and General 
Manager of Sundyne 
Corporation, The Americas 

Name: 

Kerry Kramlich 

 

Position: 

Pump Engineering Manager 

Date of issue: 

16

th

 June 2003 

Place of Issue: 

United Kingdom 

 

 

Содержание K+1516

Страница 1: ...TION PUMPS ANSI MODELS K 1516 K 326 K 326s K 3156 K 436 K 1518 and K 3158 ISO MODELS K i32160 K i50160 K i65160 K i32200 and K i40200 JIS MODELS K j40160 K j40200 K j50200 K j50160 and K j65160 Issued...

Страница 2: ...MAINTENANCE 17 7 a Basic Disassembly for Inspection 7 b Inspection Checklist 7 c Detailed Wear Parts Tolerances 7 d Parts Replacement Procedures 8 WET END ASSEMBLY ANSI and ISO Pumps 24 8 a Shaft Con...

Страница 3: ...ER 33 12 BEARING FRAME 36 12 a Disassembly 12 b Inspection Maintenance 12 c Assembly 13 PARTS LISTS 42 14 SHIPPING WEIGHTS 56 15 PUMP SPECIFICATIONS 57 16 COMMON CONVERSIONS 60 Addendum 1 VERSA TOOL F...

Страница 4: ...a particular purpose or that the products will necessarily conform to the illustration or descriptions Except as provided below no warranty or affirmation of fact expressed or implied other than as st...

Страница 5: ...rective Directive relating to Machinery 98 37 EC ATEX Directive Directive on equipment and protective systems intended for use in potentially explosive atmospheres 94 9 EC Group II Categories 2 and 3...

Страница 6: ...tion relevant to the Machinery Directive 98 37 EC It should be read prior to the use of any of our equipment Individual maintenance manuals which also conform to the EU Directive should be read when d...

Страница 7: ...s pump is received Any discrepancy between the order and the information stamped on plate must be reported to your local dealer If pump is purchased with a factory supplied motor the motor nameplate m...

Страница 8: ...34 254 256 TC 05 284 286 TSC 07 324 326 TSC 09 DRIVE SIZE AK 10 hp AK BK 15 hp BK CK 30hp CK O RING Viton 1 EPDM 2 GORTEX 4 WEAR PARTS SIC CFR PTFE 1 SIC SIC 2 Carbon CFR PTFE 3 Carbon SIC 4 WETTED MA...

Страница 9: ...me hot on the outside This creates a hazard of burns to personnel coming in contact with the equipment Warning Rotating Parts Hazard The pump contains parts which rotate during operation Before operat...

Страница 10: ...n This force is used to transfer torque from the motor to the impeller This permanent permanent magnet coupling creates neither slippage nor induction currents during rotation If excessive torque is a...

Страница 11: ...oints since these can create air pockets 6 The NPSH available to the pump must be greater than the NPSH required Screens and filters in the suction line will reduce the NPSH available and must be cons...

Страница 12: ...ng of 24 is suggested Allow a gap of 3 4 to 1 1 2 between the base plate and the foundation for grouting 3 Adjust the metal supports or wedges until the shafts of the pump and driver are level Check t...

Страница 13: ...he motor must be flat and long enough to allow for safe movement of the motor 3 The motor electrical wiring should include a flexible section near the motor to allow movement of 6 for servicing of the...

Страница 14: ...primed by other methods such as injecting liquid from an outside source into the pump and suction line with an attached foot valve 6 b START UP AND OPERATION 1 With the pump full of liquid check moto...

Страница 15: ...loped Caution Cavitation Prolonged cavitation may cause pitting on the pump components Short term severe cavitation such as that caused by a closed suction will damage the pump bearings Caution Water...

Страница 16: ...is calculated by obtaining the maximum surface temperature and than using the following table to obtain the relevant Temperature Class Temperature Class Maximum Surface Temperature C T1 450 842 F T2...

Страница 17: ...disassembly and inspection can be conducted on site Before inspecting be sure to have a spare casing O ring on hand to reinstall after the inspection is completed 7 a BASIC DISASSEMBLY FOR INSPECTION...

Страница 18: ...ng the rear support to the pump casing Carefully pull back the rear support and containment shell unit Caution Wear protective clothing eyewear and gloves as required for the pumped liquid Caution The...

Страница 19: ...rming in the shaft support bushing and the socket of the containment shell where the pump shaft is held Dry running during initial startup or during operation may cause heat related deflection or wear...

Страница 20: ...Replace the impeller if the snap fit tabs or drive lugs are visibly cracked or deformed Replace the inner drive if the drive lug contact surfaces are swollen or deformed Note See Parts Replacement Pr...

Страница 21: ...ia 3 18 mm Shaft C3 C4 Dia in mm 1 256 dia 3 19 mm 1 250 dia 3 18 mm D1 D2 Dia in mm 1 256 dia 3 19 mm 1 250 dia 3 18 mm D3 D4 Dia in mm 1 256 dia 3 19 mm 1 250 dia 3 18 mm All mouth ring wear surface...

Страница 22: ...llation Removal Tool Figure 7 12 K Bushing Installation Tool Drawing Figure 7 13a K Bushing Installation Figure 7 13b K Bushing Removal CAUTION Outer diameter of impeller must be supported to avoid da...

Страница 23: ...crewdriver or other flat bladed tool Note The silicon carbide mouth rings should be removed only if inspection shows that replacement is required Removal is likely to damage the SiC mouth ring K mouth...

Страница 24: ...ll Assembly 8 b IMPELLER ASSEMBLY 1 For Impeller and Inner Drive Align the drive lugs of the Impeller and Inner Drive and press snap together Use arbor press with mouth ring circular riser and flat pl...

Страница 25: ...raulic press since you can not feel when the bushing hits the bottom of the bore Fig 8 6 NOTE OLD IMPELLER MODELS have a separate key for the bushing Place the flat side of the key into the keyway of...

Страница 26: ...ller 3 Place the casing O ring into the groove of the containment shell 4 While holding the O ring in place line up the end of the shaft with the bore of the shaft support in the pump casing and fit t...

Страница 27: ...e and motor mounting plate s Use four 1 2 13 UNC socket cap screws with lock washers to secure the bracket to the motor mounting plate Tighten bolts to snug only Note that the holes on the motor mount...

Страница 28: ...uter drive mounting positions without removing the adapter hub P4069X After the initial installation the outer magnet ring of the outer drive assembly can be attached to the initial adapter hub positi...

Страница 29: ...e bracket Retract the jack screws a few turns at a time The strong magnetic attraction will grab the wet end when you get close enough pulling it into the bracket forcefully RECOMMENDED NOT RECOMMENDE...

Страница 30: ...the motor flange with the appropriate four bolts See figure 10 1 3 Place the round end of the IEC bracket onto the motor mounting plate and line up the holes Use four 12mm X 35mm hex head bolts with l...

Страница 31: ...e outer drive is protruding 41 5 1 5 0 0 mm beyond the front edge of the close coupled bracket The IEC motor drive end is now ready to mount to either and ANSI or ISO wet end Note IEC motors do not re...

Страница 32: ...case the bracket to rear support and the bracket to motor mounting plate Adjust the clocking of the parts at these joints as required to get all feet to sit flat This may require lightly tapping on an...

Страница 33: ...e 11 1 After each cut across the impeller carefully remove all trimmed TEFZEL chips for a clean start on the next cutting approach As you near the desired trimming diameter take smaller and slower cut...

Страница 34: ...34 To make your own K impeller tools GFR PFA Trimming Tool Fig 11 6 Fig 11 7...

Страница 35: ...35 CFR ETFE Drive Lug Disassembly Tool PT0820 Material UHMW Fig 11 8 CFR ETFE Impeller Trim Arbor PT0827 Fig 11 9...

Страница 36: ...d Adjustable wrench T handle long 3 16 Allen wrench 1 Remove the coupling guard Disconnect the flexible coupling between the motor shaft and bearing frame shaft Drain the oil from the bearing frame us...

Страница 37: ...o piece outer drive assembly is installed it is possible to remove only the OMR leaving the hub mounted to the drive shaft To remove the OMR remove the two 2 countersunk flat mounting screws on the in...

Страница 38: ...of the bearings and replace the bearing unit if any are found The oil should be changed whenever the bearings are replaced Shaft Assembly Check all rotating smooth machined surfaces for wear and scori...

Страница 39: ...Step 5 1 Start by lightly lubricating the labyrinth seals on the outside O ring Install the labyrinth seal with the expulsion port at the 6 o clock position facing down since it works by gravity Fig...

Страница 40: ...he longer key way first until the shaft bottoms out in the bearing Place the other bearing on the other end of the shaft and press the shaft in until the shaft shoulder bottoms out against the bearing...

Страница 41: ...rotors on both ends of the bearing frame are seated against the stator by pressing them together with hand pressure 7 Secure the bearing frame on a level plane before filling with oil Remove the breat...

Страница 42: ...13 PARTS LIST 42...

Страница 43: ...Fig 13 5 Exploded View of NEMA Drive End Fig 13 6 Exploded View of IEC Drive End 43 55...

Страница 44: ...A drive 10hp 3600 5hp 1800 P2842AE P2843AE P2844AE K0211E K0214E B drive 15hp 3600 7 5hp 1800 P2842BE P2843BE P2844BE K0212E K0215E C drive 30hp 3600 15hp 1800 P2842CE P2843CE P2844CE K0213E K0216E I...

Страница 45: ...A SiC K1102P K1104P P2915B K1102P K1107P 12 Rear Support 1 Ductile Iron K1201 P2363A Stainless Steel K1206 P2363B 17 Lock Washer 1 2 Rear Support Casing HL1 2 6 REQ HL1 2 8 REQ 18 Hex bolts 1 2 13 Rea...

Страница 46: ...84 286TSC K1409 B drive long coupled K1412 C drive 182 184TC P2236Z C drive 213 215TC P2236F C drive 254 256TC 284 286TSC P2236G C drive 324 326TSC P2236N C drive long coupled P2236L 14a Outer Magnet...

Страница 47: ...0 HH1 2X1 75 N A N A N A N A HH1 2X1 75 N A N A HH3 8X1 25 HH1 2X2 0 HH1 2X1 75 28 Lock Washers S S Motor Motor Riser 56C 143 145TC 182 184TC 213 215TC 254 256TC 284 286TSC N A N A 4 4 4 N A N A N A...

Страница 48: ...2 2 N A N A N A HH1 2X1 50 HH1 2X1 50 N A N A N A N A N A N A N A N A HH1 2X1 50 HH1 2X1 50 N A N A N A N A N A 53 Hexnut Casing Casing Riser 56C 143 145TC 182 184TC 213 215TC 254 256TC 284 286TSC N A...

Страница 49: ...g 1 A Drive P4091A B Drive P4091B C Drive P4091C 14b Adapter Hub 1 IEC B5 80 P4069N IEC B5 90 P4069R IEC B5 100 112 P4069S IEC B5 132 P4069V IEC B5 160 P4069K 14c Flat Head Counter sunk 2 02 414DJ 15...

Страница 50: ...frame K2306 N A K2306 N A 34 Foot Riser 1 80 90 100 112 frame RK5000 N A RK5000 N A 132 160 frame N A N A N A N A 35 Hex Bolts M12 Bracket Bracket Foot 3 89 90 100 112 frame HHM12X25 HHM12X40 HHM12X2...

Страница 51: ...3 75KW 1750 5 5KW 2900 3 0KW 1450 P2842D P2843D P2844D K0211P K0214P B drive 11KW 3500 5 5KW 1750 7 5KW 2900 4 0KW 1450 P2842E P2843E P2844E K0212P K0215P C drive 22KW 3500 11KW 1750 18 5KW 2900 9KW...

Страница 52: ...2200 K i40200 JIS Pumps QTY K j40160 K j50160 K j65160 K j40200 K j50200 12 Rear Support 1 Ductile Iron K1201 P2363A Stainless Steel K1206 P2363B 17 Lock Washer 12MM Rear Support Casing HLM12 6 REQ HL...

Страница 53: ...IEC B5 160 frame RK1407 C drive IEC B5 132 frame P2236V C drive IEC B5 160 frame P2236U 14a Outer Magnet Ring 1 A Drive P4091A B Drive P4091B C Drive P4091C 14b Adapter Hub 1 IEC B5 80 P4069N IEC B5 9...

Страница 54: ...k Washers M12 Bracket Motor Mounting Plate 4 HLM12 33 Pump Casing Riser 1 80 90 100 112 frame N A 132 frame RK5001 RK5003 RK5003 RK5003 160 frame RK5001 RK5003 RK5003 RK5003 34 Foot Riser 80 90 100 11...

Страница 55: ...lator 1518 A 09944 0 2 P2434 08 O Ring 153 1 K3603 10 Wave Spring Washer 1 K3702 11 3 8 NPT Plug 3 K3902 12 1 NPT Sight Window 1 K4002 14 Bearing Frame Shaft 1 P2565 P2010 15 X 1 8 Reducing Bushing 1...

Страница 56: ...oupled 117 53 141 64 152 69 134 61 154 70 14 b ANSI Pumps with IEC Motor Mounting lb kg K1516 K326 K436 K1518 K3158 IEC frame size close coupled close coupled close coupled close coupled close coupled...

Страница 57: ...mum viscosity K1516 Ki32160 Kj40160 700 SSU 150 centistokes K3156 K326s K326 Ki50160 Kj50160 1200 SSU 260 centistokes K436 Ki65160 Kj65160 1700 SSU 365 centistokes K1518 Ki32200 Kj40200 750 SSU 160 ce...

Страница 58: ...ximum resistance to distortion from pipe loads Pure sintered silicon carbide thrust ring integral with front shaft support Flanges ANSI ASME B16 5 Class 150 or ISO 2084 Class NP 16 flanges standard Op...

Страница 59: ...rpm 5 HP 3 75 kW max 1750 rpm A drive 5 5kW 7 5 HP max 2900 rpm 3 0 kW 4 HP max 1450 rpm B drive 15 HP 11 kW max 3500 rpm 7 5 HP 5 5kW max 1750 rpm B drive 7 5 kW 10 HP max 2900 rpm 4 0 kW 5 HP max 14...

Страница 60: ...UK Lbs of water 1 0 02832 28 32 7 481 6 229 62 44 35 31 1 1000 264 2 220 00 2205 0 03531 0 001 1 0 2642 0 2200 2 204 0 1337 0 003785 3 785 1 0 8327 8 347 0 1606 0 004545 4 548 1 201 1 10 025 0 01620...

Страница 61: ...Fig A2 1 2 EXTRACTING THE SHAFT SUPPORT Slide Item 6 into the shaft support Turn clockwise and pull back to engage the claws against the spokes on the shaft support Warning To prevent damage to the sh...

Страница 62: ...50mm x 32mm x 160mm D 74 3mm 38 Ki50160 65mm x 50mm x 160mm D 77 8mm 0 38 Ki65160 100mm x 65mm x 160mm D 89 7mm 0 38 Ki32200 50mm x 32mm x 200mm D 72 4mm 0 38 Ki40200 65mm x 40mm x 200mm D 77 6mm 38 A...

Страница 63: ...ANSIMAG 14845 W 64th Avenue Arvada CO 80007 USA Phone 303 425 0800 Fax 303 425 0896 www Sundyne com K Installation Maintenance January 2007...

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