Angel Armor Avail III Скачать руководство пользователя страница 18

Installation Guide

      

  

Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT

970 235 2961            [email protected]om               angelarmor.com

18

Inserting and Securing  

the Ballistic Door Panel 

CONTINUED

 Loosely install the second crash bar 

bracket by inserting one 25mm bolt with 
a washer through the slotted hole at the 
rear of the armor panel. Thread it into the 
crash bar. 

  Figure 44. The back crash bar bracket loosely installed.

 With the top front and rear crash bar 

brackets loosely attached, use the 
installation straps to lower the armor 
approximately 3 inches. 

  Figure 45. Lowering the armor into the door using the 

installation straps.

 Manipulate the armor so the round part 

of the top crash bar brackets properly 
hooks onto the crash bar. Refer again to 
Figures 42 and 43 for proper positioning.  

10 

 Remove the two installation straps, and 

discard them. (The clips on the straps will 
need to be removed so the straps can be 
pulled out of the door skin.) 

11 

  At the top of the armor panel, loosely 

install the door mounting bracket to the 
armor by inserting two 20mm bolts with 
washers through the two slotted holes. 

12 

 Loosely install the third and final crash 

bar bracket by inserting one 25mm 
bolt with a washer through the bottom 
slotted hole at the front of the armor 
panel. Thread it into the crash bar 
bracket. Use your fingers to align the 
round part of the bracket with the crash 
bar so it hooks to the crash bar lip 
properly.  

  Figure 46. The front, bottom crash bar bracket loosely installed.

13 

 To settle the armor into its final position, 

alternate between aligning the armor 
with the crash bar (it may need to be 
pushed slightly forward) and tightening 
the three crash bar bolts. Hold the crash 
bar brackets in place with the other hand 
to prevent them from rotating out of the 
crash bar lip while tightening.

Содержание Avail III

Страница 1: ...LLATION GUIDE As shown on Dodge Charger Pursuit 2011 NEWER MODELS angelarmor com 970 235 2961 sales angelarmor com 10696_C Level III BALLISTIC DOOR PANELS A V AIL for front driver and passenger side d...

Страница 2: ...Equipment 7 Required Tools 7 Recommended Tools 7 Installation 8 22 Overview 8 General Installation Procedure 8 Important Notes 8 Procedure 9 Installing OEM Hinge Reinforcements and Check Strap 9 Prep...

Страница 3: ...vel III Ballistic Door Panels comes standard with hinge reinforcements from the vehicle OEM These reinforcements help strengthen the door hinge area to prevent door sag and fatigue due to the added we...

Страница 4: ...car door Excessive force may damage the weatherstripping or scratch finished surfaces Avoid puncturing speakers with screws push snaps fasteners or other sharp pieces during door disassembly panel ins...

Страница 5: ...lists the parts included in the installation kit and the tools recommended for installation Installation kit contents are for one door panel Installation Kit Contents One Avail Ballistic Door Panel L...

Страница 6: ...t be used 1 Driver s Side Upper Hinge Reinforcement Plate 1 Driver s Side Lower Hinge Reinforcement Plate 9 OEM Hinge Plate Rivets 1 Tube Bonding Adhesive 2 Door Mounting Bracket Bolts and 2 Washers 3...

Страница 7: ...and Flat head Screwdriver Needle Nose Pliers Socket Wrench 3 8 Universal Socket Joint 6 Socket Extension 7 8 10 and 13mm Sockets and 1 2 Sockets and or Ratchet Wrenches T25 Torx Driver and T20 Torx Dr...

Страница 8: ...orcement and check strap 2 Remove the weatherstrip vehicle door panel speaker and window 3 Remove the inner door panel 4 Insert and secure the Avail ballistic panel 5 Re assemble the door Important No...

Страница 9: ...t stand is recommended for door support during removal installation and adjustment Figure 18 Removing the upper door hinge bolt and nut 5 Place the vehicle door on a protected work surface with the in...

Страница 10: ...ce and tighten hinge nuts while applying positive upward pressure on the bottom of the door This helps prevent door sag and misalignment during door installation NOTE The installed strap helps prevent...

Страница 11: ...weatherstrip screw Figure 21 Removing the back window weatherstrip screw 2 Lift up on the outer window weatherstrip to remove it from the door Figure 22 Removing the outer window weatherstrip Removing...

Страница 12: ...round plastic fastener near the middle of the inner edge of the door panel Use a screwdriver to gently push in the small round center piece of the fastener and then pry out the outer edge to remove t...

Страница 13: ...skin 12 Disconnect all wiring harness clips There are four on the driver side and three on the passenger side 13 Disconnect the door handle cable by squeezing the two prongs on the black plastic colla...

Страница 14: ...wiring harness and raise the window 3 4 of the way up 3 Disconnect the wiring harnesses from the window control panel 4 Disconnect the vehicle battery to avoid accidental airbag deployment 5 Open the...

Страница 15: ...sconnect the cable from the external door handle mechanism Figure 35 Disconnecting the cable from the door handle mechanism 5 Use a T25 driver to rotate and disengage the clips around the perimeter of...

Страница 16: ...ure 37 Looping the installation straps around the door Figure 38 Strap path through buckle and buckle direction 3 Hold the ballistic door panel so the product label faces the interior of the vehicle U...

Страница 17: ...ce of crash bar brackets installed in their final placement Note how the armor sits flush against the crash bar Steps 6 14 demonstrate how to install the crash bar brackets 6 With the armor lowered 3...

Страница 18: ...0 Remove the two installation straps and discard them The clips on the straps will need to be removed so the straps can be pulled out of the door skin 11 At the top of the armor panel loosely install...

Страница 19: ...e clearance for the window regulator and proper support for the weight of the steel armor 16 At the top of the armor use a 1 2 socket to loosely attach the door mounting bracket to the armor ensuring...

Страница 20: ...dow clips and close the inner door panel access door Replacing the Speaker and Vehicle Door Panel 1 Connect the speaker power plug 2 Use a T25 driver to replace the four Torx T25 speaker screws 3 Hold...

Страница 21: ...eplace the window control panel 17 Use a Phillips screwdriver to replace the screw at the bottom of the armrest pocket 18 Replace the trim cover at the bottom of the armrest pocket 19 Use a Phillips s...

Страница 22: ...ttom of door and move in out at top and bottom of door as required D Re torque nuts gently close the door and inspect closure alignment E Repeat as necessary 2 Attach the Angel Armor brand label towar...

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