Angel Armor Avail III Скачать руководство пользователя страница 17

Installation Guide

      

  

Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT

970 235 2961            [email protected]om               angelarmor.com

17

Inserting and Securing  

the Ballistic Door Panel 

CONTINUED

 Slowly adjust the installation straps to 

begin to lower the armor into the door. 
Stop when the armor is about 

3

/

4

 of the 

way installed.

  Figure 40. Proper placement of the armor installed 

3

/

4

 of the 

way into the door.

 

 

NOTE:

 To keep the armor from 

shifting inside the door, three crash bar 
brackets are used to secure the armor to 
the crash bar. See Figures 42 and 43 for 
a visual reference of crash bar brackets 
installed in their final placement. Note 
how the armor sits flush against the 
crash bar. Steps 6-14 demonstrate how to 
install the crash bar brackets. 

 With the armor lowered 

3

/

4

 of the way 

into the door, loosely install the first crash 
bar bracket by inserting one 25mm bolt 
with a washer through the top slotted 
hole at the front portion of the armor. 
Then place a crash bar bracket behind 
the screw and loosely thread them 
together. This screw will be tightened 
later in the installation.

  Figure 41. The front, top crash bar bracket loosely installed.

  Figure 42. Back-view  

reference of the crash 
bar brackets installed in 
their final placement. 

  Figure 43. Front-view 

reference of the armor  
in its final placement, 
sitting flush against the 
crash bar. 

Front

Front

Rear

Rear

Содержание Avail III

Страница 1: ...LLATION GUIDE As shown on Dodge Charger Pursuit 2011 NEWER MODELS angelarmor com 970 235 2961 sales angelarmor com 10696_C Level III BALLISTIC DOOR PANELS A V AIL for front driver and passenger side d...

Страница 2: ...Equipment 7 Required Tools 7 Recommended Tools 7 Installation 8 22 Overview 8 General Installation Procedure 8 Important Notes 8 Procedure 9 Installing OEM Hinge Reinforcements and Check Strap 9 Prep...

Страница 3: ...vel III Ballistic Door Panels comes standard with hinge reinforcements from the vehicle OEM These reinforcements help strengthen the door hinge area to prevent door sag and fatigue due to the added we...

Страница 4: ...car door Excessive force may damage the weatherstripping or scratch finished surfaces Avoid puncturing speakers with screws push snaps fasteners or other sharp pieces during door disassembly panel ins...

Страница 5: ...lists the parts included in the installation kit and the tools recommended for installation Installation kit contents are for one door panel Installation Kit Contents One Avail Ballistic Door Panel L...

Страница 6: ...t be used 1 Driver s Side Upper Hinge Reinforcement Plate 1 Driver s Side Lower Hinge Reinforcement Plate 9 OEM Hinge Plate Rivets 1 Tube Bonding Adhesive 2 Door Mounting Bracket Bolts and 2 Washers 3...

Страница 7: ...and Flat head Screwdriver Needle Nose Pliers Socket Wrench 3 8 Universal Socket Joint 6 Socket Extension 7 8 10 and 13mm Sockets and 1 2 Sockets and or Ratchet Wrenches T25 Torx Driver and T20 Torx Dr...

Страница 8: ...orcement and check strap 2 Remove the weatherstrip vehicle door panel speaker and window 3 Remove the inner door panel 4 Insert and secure the Avail ballistic panel 5 Re assemble the door Important No...

Страница 9: ...t stand is recommended for door support during removal installation and adjustment Figure 18 Removing the upper door hinge bolt and nut 5 Place the vehicle door on a protected work surface with the in...

Страница 10: ...ce and tighten hinge nuts while applying positive upward pressure on the bottom of the door This helps prevent door sag and misalignment during door installation NOTE The installed strap helps prevent...

Страница 11: ...weatherstrip screw Figure 21 Removing the back window weatherstrip screw 2 Lift up on the outer window weatherstrip to remove it from the door Figure 22 Removing the outer window weatherstrip Removing...

Страница 12: ...round plastic fastener near the middle of the inner edge of the door panel Use a screwdriver to gently push in the small round center piece of the fastener and then pry out the outer edge to remove t...

Страница 13: ...skin 12 Disconnect all wiring harness clips There are four on the driver side and three on the passenger side 13 Disconnect the door handle cable by squeezing the two prongs on the black plastic colla...

Страница 14: ...wiring harness and raise the window 3 4 of the way up 3 Disconnect the wiring harnesses from the window control panel 4 Disconnect the vehicle battery to avoid accidental airbag deployment 5 Open the...

Страница 15: ...sconnect the cable from the external door handle mechanism Figure 35 Disconnecting the cable from the door handle mechanism 5 Use a T25 driver to rotate and disengage the clips around the perimeter of...

Страница 16: ...ure 37 Looping the installation straps around the door Figure 38 Strap path through buckle and buckle direction 3 Hold the ballistic door panel so the product label faces the interior of the vehicle U...

Страница 17: ...ce of crash bar brackets installed in their final placement Note how the armor sits flush against the crash bar Steps 6 14 demonstrate how to install the crash bar brackets 6 With the armor lowered 3...

Страница 18: ...0 Remove the two installation straps and discard them The clips on the straps will need to be removed so the straps can be pulled out of the door skin 11 At the top of the armor panel loosely install...

Страница 19: ...e clearance for the window regulator and proper support for the weight of the steel armor 16 At the top of the armor use a 1 2 socket to loosely attach the door mounting bracket to the armor ensuring...

Страница 20: ...dow clips and close the inner door panel access door Replacing the Speaker and Vehicle Door Panel 1 Connect the speaker power plug 2 Use a T25 driver to replace the four Torx T25 speaker screws 3 Hold...

Страница 21: ...eplace the window control panel 17 Use a Phillips screwdriver to replace the screw at the bottom of the armrest pocket 18 Replace the trim cover at the bottom of the armrest pocket 19 Use a Phillips s...

Страница 22: ...ttom of door and move in out at top and bottom of door as required D Re torque nuts gently close the door and inspect closure alignment E Repeat as necessary 2 Attach the Angel Armor brand label towar...

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