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17 

 

 

5- TROUBLE SHOOTING

 

 
 

Note! 

The following troubles and causes are uncertain. However, during the process 

of normal using conditions, that might happen.

 

 

 

NO.

 

 

TROUBLE

 

 

CAUSES

 

 

REMEDY

 

 
 

 

1

 

 

Power  on  indicator

 

does  not  light  up,  fan 
does not run, no

 

output when machine 
switches on

 

 

1) Power switch is 
damaged

 

2) No electricity on the 
electricity grid

 

3)  Connect  to  380V  power

 

1) Check  power

 

switch,  fan  connection 
between main control 
board and display

 

board

 

2)  Check power supply 
on  the  electricity  grid

 

3) Check

 

 
 
 

2

 

Power on indicator 
lights up, but

 

protection  on

 

indicator  does  not

 

light,  and  no  output

 

1) Output cable does not 
connect well

 

2) Bad  connection  of

 

joints,  especially  torch

 

trigger  cable  connection

 

3) Display board is 
damaged

 

1)  Check output cable 
connection

 

2) Check  connection

 

3) Check  and  repair

 

 
 
 

3

 

 

Protection  on

 

indicator  lights  up

 

1) Inner temperature is too 
high

 

2) Temperature relay is 
broken

 

3) Fan is locked-rotor, fan 
cable is broken

 

4) Gas  shortage

 

 

1) Let the machine 
cool down

 

2)  Replace

 

3)  Check

 

4)  Check  gas  pressure

 

 
 
 

4

 

 
 

Circuit breaker on the 
switchboard trips

 

while  in  cutting

 

 

1)  The  following  devices 
may  be  damaged:  power 
IGBT  tube,  output  diode, 
input  rectifier  bridge,

 

thermistor, 

electrolytic 

capacitor

 

 
 

1)  Check  and  replace

 

 

 

5

 

 

 

The cutting current is 
unstable

 

1)  Potentiometer  is  broken

 

2)  Current sensor is 
damaged

 

3)  Bad  connection  of  joints

 

1) Check  and  replace

 

2) Check  and  replace

 

3) Check  and  replace

 

 

 

6

 

 

Cutting current is not 
adjustable

 

 

1)  Current  adjustment 
potentiometer  on  front 
panel is damaged

 

 

1)  Check  and  replace

 

Содержание CUT40i

Страница 1: ...1 MANUAL BOOK WP 40 A DC INVERTER AIR PLASMA CUTTING MACHINE Jalan Arif Rahman Hakim 51 Ruko 21 Blok D 1 Surabaya 0851 0199 2232 031 5990089 031 5997259 salesadnsby gmail com adnsby co id...

Страница 2: ...g low cost Narrow burnished clean and almost vertical cutting edge Less work piece deformation Continuous adjustment of cutting current HF arc ignition easy arc starting Strong power grid adaptability...

Страница 3: ...erheats thermostat s will close output stops Wait for fifteen minutes for themachine to cool down Reduce amperage or duty cycle before welding NOTE Exceeding duty cycle can damage unit and void warran...

Страница 4: ...n kill G A S E S A N D F U M E S c an be dang er ous h aza rdo us to y our heal th Ke ep t he w elde r a nd w ork plac e in Ke ep ade qu ate ven tilatio n anti du st good gr oun din g and exha ust A R...

Страница 5: ...cutting parameters Different models of the power sources are matched to different cutting CUT40i This series of cutting machine is small light and portable Adopt single tube IGBT HF inverter technolo...

Страница 6: ...from direct soaking Warning A machine that topples over or falls from its stand can easily kill someone Place machine on an even firm floor in such a way that it stands firmly The venting duct is a v...

Страница 7: ...ing Below are the lists CUT Cutting machine Ground cable Plasma torch Air compressor 4 3 Interface The functions on the control panel are all arranged in a very logical way The various parameters need...

Страница 8: ...p when cutting machine works normal It lights up when inner temperature is too high or fan is locked rotor and cutting machine will stop work automatically 4 2 step 4 step switch On 2 step mode press...

Страница 9: ...ixed colored wire must be firmly grounded the rest 2 wires connect to 1 phase AC 220V 15 50 60Hz power supply 3 Gas inlet Connect with compress gas source by gas hose 4 Fan Cool down the heat componen...

Страница 10: ...installation there is high risk of very serious injury and damage Do not use the functions described here until you have read and completely understood Safety Rules in the beginning Only carry out wo...

Страница 11: ...cable size mm2 Input cable 2 5 Output cable 16 Protective GND wire 2 5 Table 4 5 1 Input power supply cable installation The connection between input cable and distribution box Fig 4 5 2 Warning Neve...

Страница 12: ...ound 4 0mm type G 2 plug round GND round hole type I 3 pin flat type K 3 pin round type M Switzerland type N Italy type O Denmark type Table 4 5 2 Power socket selection Country Type Country Type Asia...

Страница 13: ...sing region selection Cutting Warning Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described here until you have read and completely understood the...

Страница 14: ...iece arc starting point Note Usually start cutting at edge of work piece also can start cutting at any point of work piece at this time should incline torch so as to blow off molten metal and form ori...

Страница 15: ...15 4 7 Main components list Fig 4 7 1 Inner structure 13 12 7 9 1 2 11 8 17 3 10 4 5 19 18 16 6 15 14...

Страница 16: ...50Hz 10 Solenoid valve 752001 00037 220V 50Hz 11 Pressure reducing valve 766003 02164 220V 50Hz 12 Rectifier bridge 735004 00005 220V 50Hz 13 Fuse 745007 00045 220V 50Hz 14 Aluminum electrolytic capac...

Страница 17: ...y torch trigger cable connection 3 Display board is damaged 1 Check output cable connection 2 Check connection 3 Check and repair 3 Protection on indicator lights up 1 Inner temperature is too high 2...

Страница 18: ...2 Check gas flow 3 Regulate pressure knob on the filter to reduce air pressure 8 Too wide cut 1 Slow cutting speed 2 Nozzle is burn out 1 Increase cutting speed 2 Replace 9 Non vertical cut 1 Nozzle i...

Страница 19: ...llow the instructions as below to ensure normal use of cutting machine Conduct safety check at regular intervals see Safety rules Dismantle machine side panels and clean machine inside with clean and...

Страница 20: ...ized arc energy good stability strong cutting ability high cutting speed 3 5 times of gas cutting low cost arrow burnished clean and almost vertical cutting edge less work piece deformation Fig 7 1 Cu...

Страница 21: ...on can increase cutting voltage But if cutting voltage is over 2 3 of open circuit voltage arc will be no stable and blow out easily In order to increase cutting voltage need to use power source with...

Страница 22: ...es so tumor in bottom cut increases cutting quality becomes bad and double arc occurs often Distance between nozzle and work piece is 3 5mm also can contact nozzle and work piece Cutting thickness of...

Страница 23: ...1 5 6 7 2 8 6 8 8 5 6 11 9 2 4 5 7 3 7 5 5 11 3 3 4 5 5 5 0 8 3 8 7 2 5 6 7 5 5 1 5 2 4 3 2 0 5 2 3 2 3 4 5 6 1 2 2 5 0 4 1 6 2 5 1 2 2 2 7 10 0 4 1 2 1 0 5 1 1 1 2 12 0 7 0 8 0 3 0 7 0 5 1 16 0 5 0...

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