background image

 

Input

 

Output

 

1-phase rectifier 

HF inverter 

HF transformer 

Rectifier & filter

 

Control circuit

 

HF arc start

 

 

1- 

GENERAL REMARKS

 

 

1-1 Cutting machine features

 

 

This CUT series inverter air plasma cutter is kind of energy-saving metal cutting equipment with high efficiency 
and light weight, adopts single tube IGBT HF inverter and advanced control technology. Its advantages are fast 
speed, narrow & clean cut, small heat-affected zone, slightly deforming, material-saving, low cost, simple 
operation and so on. These cutters possess good static and dynamic characteristics, perfect control function, and 
high-frequency arc starting function. The characteristics are as follows:

 

 

- Single phase power supply, small size, light weight and easy to operate;

 

- Air filter pressure-reducing valve is built-in type, portable and easy to use;

 

- Highly centralized arc energy, good stability, strong cutting ability;

 

- Fast cutting speed (3~5 times of gas cutting), low cost;

 

- Narrow, burnished, clean and almost vertical cutting edge;

 

- Less work piece deformation;

 

- Continuous adjustment of cutting current;

 

- HF arc ignition, easy arc starting;

 

- Strong power grid adaptability and low noise;

 

- Multiple patented technology, high reliability and durability. 1-2 Functional 

principle

 

This  series  of  cutting  machines  adopts  HF  inverter  technology.  1-  phase  input  volt  is

 

rectified  by  rectifier,  inverted  by  inverter  composed  of  single  tube  IGBT  into  HF  AC,

 

reduced  by  HF  transformer,  rectified  and  filtered  by  HF  rectifier,  then  output  DC  power suitable  for  cutting. 
This  progress  increases  the  dynamic  response  capability,  reduces  the  weight  and  the  size  of  the 
transformer  and  the  reactor,  improves  the  efficiency  of

 

the  machine,  realizes  energy-saving.

 

 

The  special  design  of  control  circuit  makes  the  machines  enjoy  high  cutting

 

performance  despite  of  changes  like  power  grid  voltage  fluctuation,  cutting  cable

 

length. Features include easy arc  starting,  narrow,  burnished  and  clean  cutting  edge, and continuously 
adjustable cutting current.

 

 

Schematic  diagram  is  shown  in  Fig.  1-2-1:

 

 

 

Fig.  1-2-1:  Schematic  diagram

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание CUT40i

Страница 1: ...1 MANUAL BOOK WP 40 A DC INVERTER AIR PLASMA CUTTING MACHINE Jalan Arif Rahman Hakim 51 Ruko 21 Blok D 1 Surabaya 0851 0199 2232 031 5990089 031 5997259 salesadnsby gmail com adnsby co id...

Страница 2: ...g low cost Narrow burnished clean and almost vertical cutting edge Less work piece deformation Continuous adjustment of cutting current HF arc ignition easy arc starting Strong power grid adaptability...

Страница 3: ...erheats thermostat s will close output stops Wait for fifteen minutes for themachine to cool down Reduce amperage or duty cycle before welding NOTE Exceeding duty cycle can damage unit and void warran...

Страница 4: ...n kill G A S E S A N D F U M E S c an be dang er ous h aza rdo us to y our heal th Ke ep t he w elde r a nd w ork plac e in Ke ep ade qu ate ven tilatio n anti du st good gr oun din g and exha ust A R...

Страница 5: ...cutting parameters Different models of the power sources are matched to different cutting CUT40i This series of cutting machine is small light and portable Adopt single tube IGBT HF inverter technolo...

Страница 6: ...from direct soaking Warning A machine that topples over or falls from its stand can easily kill someone Place machine on an even firm floor in such a way that it stands firmly The venting duct is a v...

Страница 7: ...ing Below are the lists CUT Cutting machine Ground cable Plasma torch Air compressor 4 3 Interface The functions on the control panel are all arranged in a very logical way The various parameters need...

Страница 8: ...p when cutting machine works normal It lights up when inner temperature is too high or fan is locked rotor and cutting machine will stop work automatically 4 2 step 4 step switch On 2 step mode press...

Страница 9: ...ixed colored wire must be firmly grounded the rest 2 wires connect to 1 phase AC 220V 15 50 60Hz power supply 3 Gas inlet Connect with compress gas source by gas hose 4 Fan Cool down the heat componen...

Страница 10: ...installation there is high risk of very serious injury and damage Do not use the functions described here until you have read and completely understood Safety Rules in the beginning Only carry out wo...

Страница 11: ...cable size mm2 Input cable 2 5 Output cable 16 Protective GND wire 2 5 Table 4 5 1 Input power supply cable installation The connection between input cable and distribution box Fig 4 5 2 Warning Neve...

Страница 12: ...ound 4 0mm type G 2 plug round GND round hole type I 3 pin flat type K 3 pin round type M Switzerland type N Italy type O Denmark type Table 4 5 2 Power socket selection Country Type Country Type Asia...

Страница 13: ...sing region selection Cutting Warning Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described here until you have read and completely understood the...

Страница 14: ...iece arc starting point Note Usually start cutting at edge of work piece also can start cutting at any point of work piece at this time should incline torch so as to blow off molten metal and form ori...

Страница 15: ...15 4 7 Main components list Fig 4 7 1 Inner structure 13 12 7 9 1 2 11 8 17 3 10 4 5 19 18 16 6 15 14...

Страница 16: ...50Hz 10 Solenoid valve 752001 00037 220V 50Hz 11 Pressure reducing valve 766003 02164 220V 50Hz 12 Rectifier bridge 735004 00005 220V 50Hz 13 Fuse 745007 00045 220V 50Hz 14 Aluminum electrolytic capac...

Страница 17: ...y torch trigger cable connection 3 Display board is damaged 1 Check output cable connection 2 Check connection 3 Check and repair 3 Protection on indicator lights up 1 Inner temperature is too high 2...

Страница 18: ...2 Check gas flow 3 Regulate pressure knob on the filter to reduce air pressure 8 Too wide cut 1 Slow cutting speed 2 Nozzle is burn out 1 Increase cutting speed 2 Replace 9 Non vertical cut 1 Nozzle i...

Страница 19: ...llow the instructions as below to ensure normal use of cutting machine Conduct safety check at regular intervals see Safety rules Dismantle machine side panels and clean machine inside with clean and...

Страница 20: ...ized arc energy good stability strong cutting ability high cutting speed 3 5 times of gas cutting low cost arrow burnished clean and almost vertical cutting edge less work piece deformation Fig 7 1 Cu...

Страница 21: ...on can increase cutting voltage But if cutting voltage is over 2 3 of open circuit voltage arc will be no stable and blow out easily In order to increase cutting voltage need to use power source with...

Страница 22: ...es so tumor in bottom cut increases cutting quality becomes bad and double arc occurs often Distance between nozzle and work piece is 3 5mm also can contact nozzle and work piece Cutting thickness of...

Страница 23: ...1 5 6 7 2 8 6 8 8 5 6 11 9 2 4 5 7 3 7 5 5 11 3 3 4 5 5 5 0 8 3 8 7 2 5 6 7 5 5 1 5 2 4 3 2 0 5 2 3 2 3 4 5 6 1 2 2 5 0 4 1 6 2 5 1 2 2 2 7 10 0 4 1 2 1 0 5 1 1 1 2 12 0 7 0 8 0 3 0 7 0 5 1 16 0 5 0...

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