background image

4

Overview of SolarMax MPPT Charge Controller

Introduction

Congratulations on choosing a photovoltaic electric system for your energy storage needs. When properly planned and 

installed, your system will give you decades of trouble-free service. 

The 

Analytic Systems

 SMP100 SolarMax MPPT Charge Controller is a key component of your system. SolarMax accepts 

a wide range of input voltages from 30-230 volts, and support a similarly wide range of battery voltages from 24 to 72 

Volts nominal (battery voltage must be equal to or less than solar panel voltage). SolarMax features a patented MPPT 

(Maximum Power Point Tracking) algorithm allowing you to maximize the energy harvested from your solar array. 

SolarMax allows you to use a higher voltage PV array than the batteries you are charging as it is designed to step down 

the array voltage, allowing greater flexibility in the choice of array for your system.

A PC communications port and software allow viewing and programming SolarMax parameters as well as data logging. 

A battery temperature sensor (supplied) allows programmable compensation of the charging voltage.

How the charger operates

The SolarMax is a DC-to-DC smart battery charger that works in two ways.  The charger harvests the maximum energy 

from the PV (Photo-Voltaic) array using 

Analytic Systems’ 

patented maximum power point tracking (MPPT) strategy. The 

controller’s secondary objective is to ensure that the batteries receive a full charge without becoming overcharged. This 

is accomplished through a three stage charging process. The  end result is that you can safely maintain your energy 

storage system while getting the maximum benefit of your solar array.

The DC to DC converter feature of the SolarMax allows for a wide variety of PV array inputs and battery voltage 

configurations. Batteries may be configured from 24 to 72 volts nominal. PV arrays may be wired up to maximum 

allowable Voc (Open Circuit Voltage) of 230 volts at worse case conditions.

Chargeable battery types

This charger is designed to charge both starting and deep cycle lead acid batteries and all versions of these batteries: 

•  Wet Cell (flooded)
•  Gel Cell
•  Absorbed Glass Mat (AGM). 

See your battery manufacturers’ documentation for recommendations for bulk absorption and float voltage levels. 

Support for Lithium-Ion and other battery types will be provided by future firmware updates.

For example, a Mitsubishi PV-MLE270HD module has an Open Circuit Voltage of 38.4 volts at 25C, but at -25C, the Voc 

rises to 120% or 46.08 volts. Dividing 230 by 46.08 gives a result of 5, so 5 of these panels can be wired in Series for 

1350 watts per string, and then as many strings in parallel as will produce the maximum output power at the nominal 

battery voltage as shown in the table below.

The charging of batteries from a solar array is enhanced by the use of a patented MPPT control design as explained in 

detail below.

Содержание SolarMax SMP100

Страница 1: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 Registered Company Battery Chargers Inverters Power Supplies Voltage Converters...

Страница 2: ...Copyright 2005 2020 Analytic Systems Ware 1993 Ltd Revised March 25 2020...

Страница 3: ...fire electric shock or injury to persons 3 Do not disassemble the SolarMax charge controller consult the manufacturer first or take it to a qualified serviceman when service or repair is required Inc...

Страница 4: ...g MPPT strategy The controller s secondary objective is to ensure that the batteries receive a full charge without becoming overcharged This is accomplished through a three stage charging process The...

Страница 5: ...ions as an optimal electrical load for a solar array and converts the power to a voltage and current level which is optimum for charging batteries The benefits of MPPT regulators are greatest during c...

Страница 6: ...xt as your batteries require Bulk Stage In this first stage of the charging the battery is allowed to have a large constant draw on the available current SolarMax uses MPPT technology to provide the m...

Страница 7: ...ed on the previous page Battery Temperature Sensor A Battery Temperature Sensor BTS is included with the SolarMax charge controller Battery temperature affects the ideal charging voltage the cooler th...

Страница 8: ...voltage the controller can accept without damage is 250 volts In practice the actual voltage should never reach the Voc point as SolarMax will be loading the array down to the Maximum Power Point at a...

Страница 9: ...corrections are calculated For the SolarMax this means conductors must be rated to carry 125 amps The minimum cable necessary to carry the full rated output of the SolarMax is 2 AWG corrections for ca...

Страница 10: ...s only slightly less than the short circuit current So the minimum circuit breaker or fuse rating is 60 amps at the highest expected ambient temperature If a disconnect is fitted on either the input o...

Страница 11: ...ounting screw positions is provided below The reason for this mounting position is to allow the temperature activated fans to most effectively cool the unit The fans will exhaust hot air at the top of...

Страница 12: ...cuit protection devices must be installed inside UL CSA recognized enclosures Follow all applicable electrical codes Wiring methods shall be in accordance with NEC ANSI NFPA 70 Only use circuit protec...

Страница 13: ...computer store The computer must have the SolarMax Power Wizard software installed The Software for SolarMax consists of two files The first is a Windows only executable named SolarMax exe The second...

Страница 14: ...14 Opening screen with data logging enabled Help About...

Страница 15: ...ill have to configure its settings from the menu select Configure SolarMax Click the SolarMax Configuration button in the SolarMax Configuration screen so you can read the initial values from your Sol...

Страница 16: ...allation and click OK button You must now click Set SolarMax to program all of the values into your system You should then click SolarMax Configuration to confirm that the SolarMax is setup with your...

Страница 17: ...select a rate from the control Click the Reset sampling rate button to update the configuration and click Exit to return to the main screen The next session of logging will be at this new sampling ra...

Страница 18: ...n User Programmable 24 100V Battery Temperature Compensation User Programmable mV C MPPT Enabled Yes Targets 5 of max power point Status Display RS232 PC Interface Port Output Protection No Internal O...

Страница 19: ...ure sensor is installed and connected to the batteries properly if this is the case there may be a defect in the charger unit itself Contact Analytic Systems for assistance Check that battery charging...

Страница 20: ...ximum power rating Pmax Warranted minimum Pmax Tolerance of maximum power rating PV USA test condition rating PTC Open circuit voltage Voc Short circuit current Isc Maximum power voltage Vmp Maximum p...

Страница 21: ...21 Page intentionally left blank...

Страница 22: ...22 Page intentionally left blank...

Страница 23: ...23 Page intentionally left blank...

Страница 24: ...s com support warranty registration DESIGNED AND MANUFACTURED BY 800 668 3884 604 946 9983 Support Analyticsystems com www Analyticsystems com 8128 River Way Delta BC V4G 1K5 Canada Battery Chargers I...

Отзывы: