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In addition, the 640 series Igniter Tester notched
test lead connector plug (640-plug) is optionally
available for customized wiring connections ,

kelvin clips, cables terminated with spade lugs,
and special banana jacks.

All AMPTEC ohmmeters use a high impedance
voltmeter as part of the resistance measurement
process. This voltmeter is a highly accurate and
stable 4½ digit analog-to-digital converter (A to

D). The High Impedance DVM must receive a
voltage input signal or drop in order to display
the proper value. When the DVM is not

receiving a definite input signal, the output
reading from the Analog to Digital Convertor
can appear random and wandering. The display
may indicate a randomly wandering number or

it may indicate an overrange (flashing)
condition. This unpredictable display (No input
to the DVM) condition may make it seem to
appear that the instrument is experiencing some

sort of malfunction. It is not a malfunction, in
fact, just a characteristic of the high impedance
voltmeter circuit and

- As this condition is

simply a state of an “open circuit” or “nothing
connected” to the DVM circuitry.

A flashing display (on and off usually all zeros)
indicates an over-range condition whenever the
terminals are open, or the resistance under test is

a higher value than the selected 640 Igniter
Tester resistance range. By using a 4-wire
Kelvin type lead set or by shorting the V and
I terminals together and Vlow and Ilow
terminals together the instrument is in the 2 wire

resistance mode.

All wiring including harness wires from the two
wire test connection out - are in series with the

test squib resistance and become part of the
actual two wire measurement (another potential
source of measurement error if not compensated

for) . Many Ordnance test procedures have the
640 series igniter tester user short their wiring
harnesses at the very end (by the squib) and
record the resistance value or offset. When the

640 Igniter Tester leads, including the in-series
harness wiring resistance, are connected to the
test squib, the squib test resistance can be
calculated (via subtraction of the 2 wire harness

offset).

should not be mistaken for

a fault in the instrument

HI

HI

That is the 2 wire lead length shorted offset
resistance (without the squib resistance) can be
subtracted for the total resistance (including the

squib resistance) to determine the actual squib
(test) resistance.

The display should indicate a stable reading
when the test leads are securely attached to the
device under test. If the display appears to be
erroneous when connected to the resistance

under test, recheck the test leads for integrity
and cleanliness. If all external items appear to
be functioning properly, the next step in

troubleshooting is to use the Function Test
Section of the AMPTEC 640 series igniter
tester. The Functional Test section contains test
resistors of known value. If a measurement

problem appears on the 20 Ohm range of the
meter, test for a zero offset problem first. Plug
the test leads into the 0.10 test resistor banana
panel jack built into the Functional Test Section

of the meter. If the meter displays a value close
to 0.1 Ohms then a resistance offset problem is
external to the 640N. The Cal Lab can adjust

the zero offset if the problem is with the 640N.
Two wire

offsets can be measured,

recorded (by measuring the shorted resistance)
and compensated for as part of a test procedure .

The 10.0 Ohm test resistor is also located
Functional Test Section of the meter. The 10.0

Ohm test resistor can be used for testing mid-
scale functionality of the 20 Ohm range.
Performing a similar Functional Test with the
meter across the 10.0 Ohm test resistor should

get a reading close to 10.0 Ohms (i.e 9.995
Ohms is OK). If the 640 Series Igniter Tester
appears OK after checking the test resistors in

the Functional Test Section then the connect-
ion problem must be outside of the 640 series
meter (i.e your wiring harness or the actual
device under test connection.) If the 640 series

meter doesn’t agree with the test resistors in the
Functional Test Section, then the meter or it’s
test leads are most likely broken. If this case,
please contact your local AMPTEC

RESEARCH Service Office, or call 1-800-350-
5105 or (512) 301-9333 (International
Overseas) or FAX (512) 301-9303, email

[email protected]

harness

Содержание 640N

Страница 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Страница 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Страница 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Страница 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Страница 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Страница 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Страница 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Страница 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Страница 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Страница 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Страница 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Страница 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Страница 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Страница 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Страница 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Страница 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Страница 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Страница 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Страница 19: ......

Страница 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Страница 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Страница 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Страница 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Страница 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Страница 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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